Tag Archives: cnc machinery shaft parts

China Custom-Made Manufacturer Spline Shaft for Machinery Transmission Parts CNC Machining car drive shaft

Merchandise Description

 

Product name: spline shaft
Product operate: Mechanical transmission transmits mechanical torque…
Content: Metal,steel,stainless metal,alloy,aluminum,
Profile tolerance: can be±0.005MM
Floor therapy: Mirro polished,Technological Polished,Mould Tech texture, Nitriding ,plating ,VDI texture ect
Transportation strategy: beneath 500 lb by air,over five hundred lb by sea.
Shipping and delivery time: 10-fifteen days soon after payment.
Manufacturing variety: OEM & ODM Company (Custom Machining Element Solutions)
Tailored type: non-standard item according to the Second/3D drawing from clientele,standard merchandise conform DEM,HASCO,Misumi,DIN,intercontinental normal
Tools: CNC lathe,Wire cutting, EDM, Stamping punching equipment, CNC machining, Automatic lathe, Grinder, Drilling Milling Machines,Profile projector,peak gauge,a few dimensional measuring instrament,instrument makers microscope,height gauge,thickness meters,laser mark machine,etc..
Top quality handle: one hundred% inspection before shipment.
Trade expression: EX Perform,FAC,FOB,CIF,CFR..
Payment approach: T/T,L/C,D/A,D/P,Western Union,Credit card,etc…
MOQ:  2PCs,Relying on comprehensive orders. Settle for order for modest batches.
Sample: can be provide a trial sample.

 Goods Shaw :

Firm Data:
XingRui Precision Mould Co.,Ltd is a manufacture factory,we mostly produce a variety of mould and mildew elements,cnc machining components,components areas,so on,provide OEM and tailored support, Launched on integrity and stringent ethical practices, seeks mutually useful interactions with customers and suppliers that share a like eyesight on sustainable organization.Our austere administration fashion, lean manufacturing exercise and inventory administration procedures translate to a total cost advantage that we transfer to our buyers. To assure excellent personalized support at the most competitive prices ownership is actively concerned with buyers, Sincerely invite you to sign up for our sector.

 Shipping and delivery&Bundle:
Transport:*If the amount is not big or you need to have it urgently,We advise you to ship them by Convey these kinds of as DHL,FEDEX,UPS,TNT,EMS,and so on.
*If your amount is massive,We recommend you to use sea shiping or Air transport.And the sea port is in Shen Zhen.

Deal:Full thing to consider of genuine situation: foam/picket box, anti-rust paper,
  Anti-rust oil+plastic bag+carton, or as for each clients’ requirments.

Why Pick Us:
one.Quality: Certified original components.
two.Built-in generation line machine.
three.Mature processing.
four.Experienced staff.
five.Strict top quality control.
six.Value: competitive price tag / reasonable margin
seven.Provider: Any inquiry will reply in 24 several hours
   Any issue will give a satisfactory response.
eight.Rapidly delivery,Rapid Reply
9.Warranty:one year no situation guarantee.

 
 

 

US $1-60
/ Piece
|
2 Pieces

(Min. Order)

###

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: Non-Standard
Customized: Customized
Material: Metal
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

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Customization:

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Product name: spline shaft
Product function: Mechanical transmission transmits mechanical torque...
Material: Metal,steel,stainless steel,alloy,aluminum,
Profile tolerance: can be±0.005MM
Surface treatment: Mirro polished,Technical Polished,Mold Tech texture, Nitriding ,plating ,VDI texture ect
Transport method: below 500 lb by air,above 500 lb by sea.
Delivery time: 10-15 days after payment.
Production type: OEM & ODM Manufacturer (Custom Machining Part Services)
Customized type: non-standard product according to the 2D/3D drawing from clients,standard product conform DEM,HASCO,Misumi,DIN,international standard
Equipment: CNC lathe,Wire cutting, EDM, Stamping punching machines, CNC machining, Automatic lathe, Grinder, Drilling Milling Machines,Profile projector,height gauge,three dimensional measuring instrament,tool makers microscope,height gauge,thickness meters,laser mark machine,etc..
Quality control: 100% inspection before shipment.
Trade term: EX WORK,FAC,FOB,CIF,CFR..
Payment method: T/T,L/C,D/A,D/P,Western Union,Credit card,etc…
MOQ:  2PCs,Depending on detailed orders. Accept order for small batches.
Sample: can be provide a trial sample.
US $1-60
/ Piece
|
2 Pieces

(Min. Order)

###

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: Non-Standard
Customized: Customized
Material: Metal
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Customization:

###

Product name: spline shaft
Product function: Mechanical transmission transmits mechanical torque...
Material: Metal,steel,stainless steel,alloy,aluminum,
Profile tolerance: can be±0.005MM
Surface treatment: Mirro polished,Technical Polished,Mold Tech texture, Nitriding ,plating ,VDI texture ect
Transport method: below 500 lb by air,above 500 lb by sea.
Delivery time: 10-15 days after payment.
Production type: OEM & ODM Manufacturer (Custom Machining Part Services)
Customized type: non-standard product according to the 2D/3D drawing from clients,standard product conform DEM,HASCO,Misumi,DIN,international standard
Equipment: CNC lathe,Wire cutting, EDM, Stamping punching machines, CNC machining, Automatic lathe, Grinder, Drilling Milling Machines,Profile projector,height gauge,three dimensional measuring instrament,tool makers microscope,height gauge,thickness meters,laser mark machine,etc..
Quality control: 100% inspection before shipment.
Trade term: EX WORK,FAC,FOB,CIF,CFR..
Payment method: T/T,L/C,D/A,D/P,Western Union,Credit card,etc…
MOQ:  2PCs,Depending on detailed orders. Accept order for small batches.
Sample: can be provide a trial sample.

Standard Length Splined Shafts

Standard Length Splined Shafts are made from Mild Steel and are perfect for most repair jobs, custom machinery building, and many other applications. All stock splined shafts are 2-3/4 inches in length, and full splines are available in any length, with additional materials and working lengths available upon request and quotation. CZPT Manufacturing Company is proud to offer these standard length shafts.
splineshaft

Disc brake mounting interfaces that are splined

There are two common disc brake mounting interfaces, splined and center lock. Disc brakes with splined interfaces are more common. They are usually easier to install. The center lock system requires a tool to remove the locking ring on the disc hub. Six-bolt rotors are easier to install and require only six bolts. The center lock system is commonly used with performance road bikes.
Post mount disc brakes require a post mount adapter, while flat mount disc brakes do not. Post mount adapters are more common and are used for carbon mountain bikes, while flat mount interfaces are becoming the norm on road and gravel bikes. All disc brake adapters are adjustable for rotor size, though. Road bikes usually use 160mm rotors while mountain bikes use rotors that are 180mm or 200mm.
splineshaft

Disc brake mounting interfaces that are helical splined

A helical splined disc brake mounting interface is designed with a splined connection between the hub and brake disc. This splined connection allows for a relatively large amount of radial and rotational displacement between the disc and hub. A loosely splined interface can cause a rattling noise due to the movement of the disc in relation to the hub.
The splines on the brake disc and hub are connected via an air gap. The air gap helps reduce heat conduction from the brake disc to the hub. The present invention addresses problems of noise, heat, and retraction of brake discs at the release of the brake. It also addresses issues with skewing and dragging. If you’re unsure whether this type of mounting interface is right for you, consult your mechanic.
Disc brake mounting interfaces that are helix-splined may be used in conjunction with other components of a wheel. They are particularly useful in disc brake mounting interfaces for hub-to-hub assemblies. The spacer elements, which are preferably located circumferentially, provide substantially the same function no matter how the brake disc rotates. Preferably, three spacer elements are located around the brake disc. Each of these spacer elements has equal clearance between the splines of the brake disc and the hub.
Spacer elements 6 include a helical spring portion 6.1 and extensions in tangential directions that terminate in hooks 6.4. These hooks abut against the brake disc 1 in both directions. The helical spring portion 5.1 and 6.1 have stiffness enough to absorb radial impacts. The spacer elements are arranged around the circumference of the intermeshing zone.
A helical splined disc mount includes a stabilizing element formed as a helical spring. The helical spring extends to the disc’s splines and teeth. The ends of the extension extend in opposite directions, while brackets at each end engage with the disc’s splines and teeth. This stabilizing element is positioned axially over the disc’s width.
Helical splined disc brake mounting interfaces are popular in bicycles and road bicycles. They’re a reliable, durable way to mount your brakes. Splines are widely used in aerospace, and have a higher fatigue life and reliability. The interfaces between the splined disc brake and BB spindle are made from aluminum and acetate.
As the splined hub mounts the disc in a helical fashion, the spring wire and disc 2 will be positioned in close contact. As the spring wire contacts the disc, it creates friction forces that are evenly distributed throughout the disc. This allows for a wide range of axial motion. Disc brake mounting interfaces that are helical splined have higher strength and stiffness than their counterparts.
Disc brake mounting interfaces that are helically splined can have a wide range of splined surfaces. The splined surfaces are the most common type of disc brake mounting interfaces. They are typically made of stainless steel or aluminum and can be used for a variety of applications. However, a splined disc mount will not support a disc with an oversized brake caliper.

China Custom-Made Manufacturer Spline Shaft for Machinery Transmission Parts CNC Machining     car drive shaft	China Custom-Made Manufacturer Spline Shaft for Machinery Transmission Parts CNC Machining     car drive shaft
editor by czh 2023-03-27

China High Precision Customized Transmission Shaft Spline for Machine Parts and CNC Machinery drive shaft carrier bearing

Product Description

 

Product Description

Number of Gears 20-60 Teeth
Pressure Angle 20 Degree
Specification nonstandard
Origin HangZhou China( Mainland)
Production Capacity 50000 PCS/ Month
Application Metal Cutting Machine, Metal Straightening Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Casting Machinery
Transport Package with Plastic Bag,with Pearl-Cotton Package.
Bore Finished Bore, Pilot Bore, Special Request
Trademark Customized
HS Code 84839000

 

 

Detailed Photos

Product Parameters

Type Ring Gear
Material 45#,C8620,SUS304,20CrMnTi etc.
Treatment Heat treatments, Carburizing, Polishing
Standard ISO 6
Delivery Date 15-20 days for samples(1-20pcs), 25-30 days for production(100-500pcs)

 

Our Advantages

Our Product Range

Material Carbon Steel SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214L.
Alloy Steel 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…
Brass/Bronze HPb59-1, H70, CuZn39Pb2, CuZn40Pb2,C38000, CuZn40
Machining process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Module 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5….8.0
Tolerance control Outer Diameter: ±0.005 mm Length Dimension:±0.05 mm
Teeth accuracy DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Heat treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…
Surface treatment Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating…

Scope of Supply

a) Dimension report
b) Profile report
c) Chemical treatment report
d) Material certificate

Delivery Time

Samples:
Samples quantity 1-10pcs
Samples delivery date 15-20 days
Mass Orders:
100pcs -500pcs 15-20 days
500pcs-1000pcs 30 days
5Kpcs 45 days
Packaging:
Inner packing Blister box
Outer Packing Standard cartons

Our Services

a) OEM: According to your drawings and samples requirements.
b) Small order is accepted.
c) High precision.
d) Comprehensive and efficient after-sale service

Company Profile

Greenlion Transmission Technology Co., Ltd. is located at No. 81, Xintang Middle Road, Xiaotangtang, Shishan, Xihu (West Lake) Dis. District, HangZhou City, covering an area of 21, 000 square meters. It is 1 of the largest manufacturers of gears and transmission parts in the Pearl River Delta. We have been adhering to the business philosophy of “Sincerely making fine and excellent products, aiming to drive together with customers”, specializing in the production of various non-standard transmission parts for customers.

Since its establishment in 1998, we have continuously expanded our own production capacity, improved the production process, optimized the quality control system and upgraded the production equipment.

The customers Greenlion Transmission Technology Co., Ltd. Come from many countries and regions around the world, including Italy, Germany, the United States, Canada, Spain, Norway, Japan and domestic large and medium-sized joint ventures. The application fields of our products cover: Construction machinery manufacturing, petroleum exploitation equipment manufacturing, automobile parts manufacturing, address exploration equipment manufacturing, motor manufacturing, pressure valve control equipment manufacturing, printing equipment, reducer accessories and many other fields.

Our strengths: Professionalism, flexibility and high quality!

The existing equipment includes:

Imported gear grinders, CNC gear shapers, imported machining centers, imported CNC lathes, CNC grinders, and CNC gear orientation detectors, etc.

The precision grade of the gears produced reaches GB10095 level 6, and the monthly output is more than 50, 000 pieces. We have a strong technical team, which can work out the best product manufacturing process scheme according to different customer needs.

Pleaes contact for more details.

 

US $1-20
/ Piece
|
10 Pieces

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: ISO 6
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft

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Customization:

###

Number of Gears 20-60 Teeth
Pressure Angle 20 Degree
Specification nonstandard
Origin Foshan China( Mainland)
Production Capacity 50000 PCS/ Month
Application Metal Cutting Machine, Metal Straightening Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Casting Machinery
Transport Package with Plastic Bag,with Pearl-Cotton Package.
Bore Finished Bore, Pilot Bore, Special Request
Trademark Customized
HS Code 84839000

###

Type Ring Gear
Material 45#,C8620,SUS304,20CrMnTi etc.
Treatment Heat treatments, Carburizing, Polishing
Standard ISO 6
Delivery Date 15-20 days for samples(1-20pcs), 25-30 days for production(100-500pcs)

###

Material Carbon Steel SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L.
Alloy Steel 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…
Brass/Bronze HPb59-1, H70, CuZn39Pb2, CuZn40Pb2,C38000, CuZn40
Machining process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Module 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5….8.0
Tolerance control Outer Diameter: ±0.005 mm Length Dimension:±0.05 mm
Teeth accuracy DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Heat treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…
Surface treatment Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating…

###

Samples:
Samples quantity 1-10pcs
Samples delivery date 15-20 days
Mass Orders:
100pcs -500pcs 15-20 days
500pcs-1000pcs 30 days
5Kpcs 45 days
Packaging:
Inner packing Blister box
Outer Packing Standard cartons
US $1-20
/ Piece
|
10 Pieces

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: ISO 6
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft

###

Customization:

###

Number of Gears 20-60 Teeth
Pressure Angle 20 Degree
Specification nonstandard
Origin Foshan China( Mainland)
Production Capacity 50000 PCS/ Month
Application Metal Cutting Machine, Metal Straightening Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Casting Machinery
Transport Package with Plastic Bag,with Pearl-Cotton Package.
Bore Finished Bore, Pilot Bore, Special Request
Trademark Customized
HS Code 84839000

###

Type Ring Gear
Material 45#,C8620,SUS304,20CrMnTi etc.
Treatment Heat treatments, Carburizing, Polishing
Standard ISO 6
Delivery Date 15-20 days for samples(1-20pcs), 25-30 days for production(100-500pcs)

###

Material Carbon Steel SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L.
Alloy Steel 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…
Brass/Bronze HPb59-1, H70, CuZn39Pb2, CuZn40Pb2,C38000, CuZn40
Machining process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Module 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5….8.0
Tolerance control Outer Diameter: ±0.005 mm Length Dimension:±0.05 mm
Teeth accuracy DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Heat treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…
Surface treatment Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating…

###

Samples:
Samples quantity 1-10pcs
Samples delivery date 15-20 days
Mass Orders:
100pcs -500pcs 15-20 days
500pcs-1000pcs 30 days
5Kpcs 45 days
Packaging:
Inner packing Blister box
Outer Packing Standard cartons

The Benefits of Spline Couplings for Disc Brake Mounting Interfaces

Spline couplings are commonly used for securing disc brake mounting interfaces. Spline couplings are often used in high-performance vehicles, aeronautics, and many other applications. However, the mechanical benefits of splines are not immediately obvious. Listed below are the benefits of spline couplings. We’ll discuss what these advantages mean for you. Read on to discover how these couplings work.

Disc brake mounting interfaces are splined

There are two common disc brake mounting interfaces – splined and six-bolt. Splined rotors fit on splined hubs; six-bolt rotors will need an adapter to fit on six-bolt hubs. The six-bolt method is easier to maintain and may be preferred by many cyclists. If you’re thinking of installing a disc brake system, it is important to know how to choose the right splined and center lock interfaces.
splineshaft

Aerospace applications

The splines used for spline coupling in aircraft are highly complex. While some previous researches have addressed the design of splines, few publications have tackled the problem of misaligned spline coupling. Nevertheless, the accurate results we obtained were obtained using dedicated simulation tools, which are not commercially available. Nevertheless, such tools can provide a useful reference for our approach. It would be beneficial if designers could use simple tools for evaluating contact pressure peaks. Our analytical approach makes it possible to find answers to such questions.
The design of a spline coupling for aerospace applications must be accurate to minimize weight and prevent failure mechanisms. In addition to weight reduction, it is necessary to minimize fretting fatigue. The pressure distribution on the spline coupling teeth is a significant factor in determining its fretting fatigue. Therefore, we use analytical and experimental methods to examine the contact pressure distribution in the axial direction of spline couplings.
The teeth of a spline coupling can be categorized by the type of engagement they provide. This study investigates the position of resultant contact forces in the teeth of a spline coupling when applied to pitch diameter. Using FEM models, numerical results are generated for nominal and parallel offset misalignments. The axial tooth profile determines the behavior of the coupling component and its ability to resist wear. Angular misalignment is also a concern, causing misalignment.
In order to assess wear damage of a spline coupling, we must take into consideration the impact of fretting on the components. This wear is caused by relative motion between the teeth that engage them. The misalignment may be caused by vibrations, cyclical tooth deflection, or angular misalignment. The result of this analysis may help designers improve their spline coupling designs and develop improved performance.
CZPT polyimide, an abrasion-resistant polymer, is a popular choice for high-temperature spline couplings. This material reduces friction and wear, provides a low friction surface, and has a low wear rate. Furthermore, it offers up to 50 times the life of metal on metal spline connections. For these reasons, it is important to choose the right material for your spline coupling.
splineshaft

High-performance vehicles

A spline coupler is a device used to connect splined shafts. A typical spline coupler resembles a short pipe with splines on either end. There are two basic types of spline coupling: single and dual spline. One type attaches to a drive shaft, while the other attaches to the gearbox. While spline couplings are typically used in racing, they’re also used for performance problems.
The key challenge in spline couplings is to determine the optimal dimension of spline joints. This is difficult because no commercial codes allow the simulation of misaligned joints, which can destroy components. This article presents analytical approaches to estimating contact pressures in spline connections. The results are comparable with numerical approaches but require special codes to accurately model the coupling operation. This research highlights several important issues and aims to make the application of spline couplings in high-performance vehicles easier.
The stiffness of spline assemblies can be calculated using tooth-like structures. Such splines can be incorporated into the spline joint to produce global stiffness for torsional vibration analysis. Bearing reactions are calculated for a certain level of misalignment. This information can be used to design bearing dimensions and correct misalignment. There are three types of spline couplings.
Major diameter fit splines are made with tightly controlled outside diameters. This close fit provides concentricity transfer from the male to the female spline. The teeth of the male spline usually have chamfered tips and clearance with fillet radii. These splines are often manufactured from billet steel or aluminum. These materials are renowned for their strength and uniform grain created by the forging process. ANSI and DIN design manuals define classes of fit.
splineshaft

Disc brake mounting interfaces

A spline coupling for disc brake mounting interfaces is a type of hub-to-brake-disc mount. It is a highly durable coupling mechanism that reduces heat transfer from the disc to the axle hub. The mounting arrangement also isolates the axle hub from direct contact with the disc. It is also designed to minimize the amount of vehicle downtime and maintenance required to maintain proper alignment.
Disc brakes typically have substantial metal-to-metal contact with axle hub splines. The discs are held in place on the hub by intermediate inserts. This metal-to-metal contact also aids in the transfer of brake heat from the brake disc to the axle hub. Spline coupling for disc brake mounting interfaces comprises a mounting ring that is either a threaded or non-threaded spline.
During drag brake experiments, perforated friction blocks filled with various additive materials are introduced. The materials included include Cu-based powder metallurgy material, a composite material, and a Mn-Cu damping alloy. The filling material affects the braking interface’s wear behavior and friction-induced vibration characteristics. Different filling materials produce different types of wear debris and have different wear evolutions. They also differ in their surface morphology.
Disc brake couplings are usually made of two different types. The plain and HD versions are interchangeable. The plain version is the simplest to install, while the HD version has multiple components. The two-piece couplings are often installed at the same time, but with different mounting interfaces. You should make sure to purchase the appropriate coupling for your vehicle. These interfaces are a vital component of your vehicle and must be installed correctly for proper operation.
Disc brakes use disc-to-hub elements that help locate the forces and displace them to the rim. These elements are typically made of stainless steel, which increases the cost of manufacturing the disc brake mounting interface. Despite their benefits, however, the high braking force loads they endure are hard on the materials. Moreover, excessive heat transferred to the intermediate elements can adversely affect the fatigue life and long-term strength of the brake system.

China High Precision Customized Transmission Shaft Spline for Machine Parts and CNC Machinery     drive shaft carrier bearing	China High Precision Customized Transmission Shaft Spline for Machine Parts and CNC Machinery     drive shaft carrier bearing
editor by czh