Product Description
1
Products
Name: agricultural machinery flatbed trailer drop forging parts heavy duty forged alloy steel trailer axle spindle
Material: 40CrMo
Weight: From .2kg-5kg
Packing: Stand Export Packing
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
2
Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
3
Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
7
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
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| After-sales Service: | 1 Years |
|---|---|
| Warranty: | 1 Years |
| Type: | Steering Gears/Shaft |
| Material: | Steel |
| Steel Specification: | 42CrMo |
| Weight: | 2-5kgs |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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What safety considerations should be taken into account when using trailer spindles in towing?
When using trailer spindles in towing, several safety considerations should be taken into account. Here’s a detailed explanation:
- Proper Installation: Ensure that the trailer spindles are installed correctly according to the manufacturer’s guidelines. This includes securely attaching the spindles to the trailer frame and using appropriate hardware and torque specifications. Improper installation can compromise the structural integrity of the trailer and lead to handling issues or failure during towing.
- Regular Inspection and Maintenance: Regularly inspect the trailer spindles for signs of wear, damage, or misalignment. Check for any cracks, corrosion, or loose components. Additionally, inspect the bearings, seals, and lubrication system to ensure they are in good condition. Perform routine maintenance tasks such as greasing the bearings and replacing worn-out parts as recommended by the manufacturer.
- Proper Weight Distribution: Ensure that the trailer’s load is properly distributed to avoid overloading the spindles or placing excessive stress on specific components. Follow the manufacturer’s guidelines for the trailer’s maximum load capacity and distribute the weight evenly across the axles. Improper weight distribution can lead to instability, reduced braking performance, and increased risk of accidents.
- Appropriate Speed and Driving Behavior: Adhere to safe driving practices when towing a trailer. Maintain a safe and appropriate speed, considering the load, road conditions, and legal limits. Avoid sudden maneuvers, excessive braking, and rapid acceleration, as they can exert additional stress on the spindles and other towing components.
- Tire Maintenance: Properly maintained tires are essential for safe towing. Ensure that the trailer tires are properly inflated, have adequate tread depth, and are in good overall condition. Uneven tire wear or worn-out tires can affect the stability and handling of the trailer, potentially leading to accidents or tire blowouts.
- Proper Hitching and Coupling: Ensure that the trailer is properly hitched and coupled to the towing vehicle. Use a hitch that matches the trailer’s weight capacity, and ensure that the coupling mechanism is engaged securely. Improper hitching or coupling can result in trailer detachment, loss of control, or accidents.
- Trailer Braking System: If the trailer is equipped with brakes, ensure that the braking system is properly maintained and functioning correctly. Regularly inspect and test the brakes to ensure they provide adequate stopping power and are synchronized with the towing vehicle’s braking system.
- Safe Loading and Securing of Cargo: Properly load and secure the cargo in the trailer to prevent shifting, imbalance, or load loss during towing. Use appropriate tie-downs, straps, or cargo nets to secure the load and ensure it does not exceed the trailer’s weight capacity.
- Weather and Road Conditions: Consider the impact of weather and road conditions on towing safety. Adjust driving behavior and speed accordingly, especially in adverse weather conditions such as rain, snow, or strong winds. Be cautious on uneven or slippery road surfaces to maintain control and stability.
- Emergency Preparedness: Equip the towing vehicle and trailer with essential safety equipment, including a spare tire, jack, lug wrench, reflective triangles, and a fire extinguisher. Familiarize yourself with emergency procedures and know how to handle potential towing-related emergencies.
Following these safety considerations when using trailer spindles in towing can help ensure a safe and secure towing experience. It is essential to prioritize regular maintenance, adhere to recommended guidelines, and exercise caution while operating a trailer to prevent accidents, minimize risks, and protect both yourself and other road users.
What maintenance practices are recommended for trailer spindles to ensure optimal functionality?
Proper maintenance of trailer spindles is essential to ensure their optimal functionality and extend their lifespan. Here are some recommended maintenance practices:
- Regular Inspections: Conduct regular visual inspections of the trailer spindles to check for any signs of damage, wear, or corrosion. Look for cracks, bends, or excessive rust that may compromise the spindle’s integrity. Inspect the spindle nuts, bearings, and seals for proper alignment and condition.
- Lubrication: Proper lubrication is crucial for smooth spindle operation and minimizing friction. Follow the manufacturer’s recommendations for lubrication intervals and use a high-quality grease suitable for trailer spindles. Apply grease to the bearings and spindle surfaces as per the instructions, ensuring even distribution.
- Bearing Maintenance: Inspect and repack the wheel bearings regularly to prevent overheating and premature wear. Clean the bearings and races thoroughly, remove old grease, and repack them with fresh grease. Replace worn or damaged bearings promptly to avoid potential failures.
- Seal Inspection: Check the condition of the spindle seals to ensure they provide adequate protection against dirt, water, and contaminants. Replace damaged or worn seals to maintain proper lubrication and prevent moisture ingress, which can lead to bearing damage.
- Torque Checks: Periodically check and adjust the torque of the spindle nuts to ensure proper bearing adjustment. Follow the manufacturer’s specifications for the recommended torque values and tightening sequence. Over-tightened or loose spindle nuts can lead to bearing damage and compromised spindle performance.
- Brake System Maintenance: If the trailer has brake spindles, inspect and maintain the brake system components as per the manufacturer’s recommendations. Check the brake pads, calipers, and brake lines for wear, damage, or leaks. Keep the braking system clean and adjust the brakes as necessary for optimal stopping performance.
- Protection from Environmental Elements: Protect the spindles from harsh environmental conditions, such as excessive moisture, saltwater, or chemicals. If the trailer is exposed to these elements, consider using protective coatings or covers to minimize corrosion and damage.
- Professional Servicing: For complex maintenance tasks or if you’re unsure about any specific maintenance procedure, it’s recommended to seek professional servicing. Trained technicians can perform comprehensive inspections, bearing replacements, or other specialized maintenance tasks to ensure the optimal functionality of the trailer spindles.
Following these maintenance practices will help ensure the optimal functionality and longevity of trailer spindles. Regular inspections, proper lubrication, bearing maintenance, seal inspections, torque checks, brake system maintenance, protection from environmental elements, and professional servicing when needed are all important steps in maintaining trailer spindles in good working condition.
Remember to consult the trailer manufacturer’s guidelines and recommendations for specific maintenance requirements and intervals based on the spindle type and trailer model.
In what types of trailers are spindles commonly used, and how do they vary?
Trailer spindles are commonly used in various types of trailers, and their design can vary depending on the specific trailer application. Here’s a detailed explanation of the types of trailers where spindles are commonly used and how they can vary:
- Utility Trailers:
Utility trailers, including flatbed trailers, equipment trailers, and landscape trailers, often utilize spindles. These trailers are commonly used for transporting a wide range of goods and equipment. The spindles used in utility trailers can vary in size, load-bearing capacity, and configuration to accommodate different trailer sizes and weight requirements.
- Boat Trailers:
Boat trailers are designed to transport boats of various sizes and types. Spindles used in boat trailers are typically designed to withstand corrosive environments due to exposure to water and may incorporate special coatings or materials to enhance durability. They can also have unique features such as bearing buddies or seals to provide additional protection against water intrusion and lubrication.
- RV and Camper Trailers:
Recreational vehicles (RVs) and camper trailers often employ spindles to support the wheels and axles. These spindles are designed to handle the weight of the living quarters and amenities found in these trailers. They may have specific load-bearing capacities and configurations to meet the requirements of different RV and camper trailer sizes and designs.
- Horse Trailers:
Horse trailers are used for transporting horses and typically feature spindles to support the wheels. These spindles are designed to withstand the additional dynamic loads and stresses associated with transporting live animals. They may have features such as grease fittings or sealed bearings for ease of maintenance and durability.
- Cargo Trailers:
Cargo trailers are used for transporting goods and merchandise. They often incorporate spindles to support the wheels and accommodate the weight of the cargo. The design of spindles used in cargo trailers can vary depending on the trailer’s size, load capacity, and intended use.
- Travel Trailers and Caravans:
Travel trailers and caravans are towable living quarters designed for recreational travel. They utilize spindles to support the wheels and axles. The spindles used in travel trailers and caravans can vary depending on the trailer’s size, weight, and specific features. They may incorporate features for ease of maintenance and durability, such as grease fittings or sealed bearings.
In summary, spindles are commonly used in a wide range of trailers, including utility trailers, boat trailers, RV and camper trailers, horse trailers, cargo trailers, and travel trailers. The design of spindles can vary based on the specific trailer application, including size, weight capacity, load-bearing requirements, and environmental considerations. These variations ensure that the spindles are well-suited to the demands of different trailer types and provide reliable support for the wheels and axles during towing.
editor by CX 2024-03-05