Product Description
Economy High Precision Mlt-Yk3120 Direct Drive Six-Axis CNC Gear Hobbing Machine Module
The same quality, lowest price; same price, best quality.
| Description | Parameter | ||
| Processing Capacity
|
Control the number of axes Axis | 6 | |
| Gear Type | Cylindrical spur gear, helical gear, worm gear, sprocket, drum teeth, taper teeth And other tooth parts |
||
| Machining Accuracy | Mass production grade 7 (GB/T10095-2008) | ||
| Workpiece Workpiece
|
Max machined diameter | 200mm | |
| Min machining Module | The 0.5 mm | ||
| Max machining Module | 4mm | ||
| Max machining Length | 250mm | ||
| Cut teeth Number | 4 or higher | ||
| Cutter Tool |
Maximum hob speed | 2000 r/min | |
| Maximum length of hob | 120mm (27,32 tool bar can hold 150mm length hob) | ||
| Maximum outside diameter of hob | 100mm | ||
| Dia of changeable center axis which assemble hobbing cutter | 22,27,32 | ||
| Tool Position Accuracy | ≤5um | ||
| Hob Shifting Travel | 150mm | ||
| Hob shifting | Auto | ||
| Shaft | Hob Head Swing Angle | Plus or minus 45 ° | |
| Turntable | Z-Slide Travel | 300mm | |
| Turntable Dia | 250mm | ||
| Turntable Max. RPM | 200RPM | ||
| Machine Power Power |
Main Motor Power Main motor power | 18kw | |
| Total machine Power Total Power | 35kw | ||
| Size & Weight | Total Floor Space (L*W*H) | 2400 * 2000 * 2600 | |
| Machine Weight Machine weight | 6000Kg | ||
Processing Object:
Cylindrical spur gear, helical gear, worm gear, sprocket, drum teeth, taper teeth
And other tooth parts
Technical description
MLT-YK3120 CNC high speed gear hobbing machine is an excellent domestic vertical gear hobbing machine. Carefully developed by MLT and with fully independent core technology.
Remark: Picture shown as 4 axis machine
MLT-YK3120 high speed six-axis CNC hobbing machine is our company carefully developed and has completely independent core technology of excellent domestic CNC direct drive hobbing machine, the machine integrates the advantages of modern CNC automatic CNC technology, the use of direct drive B C axis, with high speed, high precision and high torque and excellent dynamic response performance, Compared with other equipment of the same type, it has the characteristics of high machining precision, high processing efficiency and good accuracy retention. Can be processed straight teeth, bevel teeth, small taper, drum and other gears, can easily achieve 45° tooth shape processing. Can be processed spline, less teeth gear and other special gear. With 2 precision rolling tool setting device. Supports dry cutting.
Service item:
1. Machine warranty period: 12 months once the customer receives machine, after 12 months, we may answer the customer’s question on line or by e-mail within 24 hours
2. CZPT will prepare 1 more set of quick-wear components with the machine for the customer
3. CZPT will not provide or change any part or component for free if the customer damages them abnormally, customer needs to purchase them separately
4. CZPT will afford the customer’s technician local transportation, accommodation and catering cost when the customer’s technician comes to CZPT factory to have a train or inspects the machine before the machine delivery and the customer will afford their technician travelling cost
5. In the warranty period, if the customer requests CZPT engineer to support in foreign country, CZPT will supports to check equipment and train the customer technician for free but the customer needs to afford Mltor’s engineer travelling expenses, local transportation and accommodation and catering cost
| After-sales Service: | 12 Month |
|---|---|
| Warranty: | 12 Month |
| Application: | Gear |
| Process Usage: | Gear Hobbing |
| Movement Method: | Linear Control |
| Control Method: | Open-Loop Control |
| Samples: |
US$ 49.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Different Types of Splines in a Splined Shaft
A splined shaft is a machine component with internal and external splines. The splines are formed in four different ways: Involute, Parallel, Serrated, and Ball. You can learn more about each type of spline in this article. When choosing a splined shaft, be sure to choose the right one for your application. Read on to learn about the different types of splines and how they affect the shaft’s performance.
Involute splines
Involute splines in a splined shaft are used to secure and extend mechanical assemblies. They are smooth, inwardly curving grooves that resist separation during operation. A shaft with involute splines is often longer than the shaft itself. This feature allows for more axial movement. This is beneficial for many applications, especially in a gearbox.
The involute spline is a shaped spline, similar to a parallel spline. It is angled and consists of teeth that create a spiral pattern that enables linear and rotatory motion. It is distinguished from other splines by the serrations on its flanks. It also has a flat top. It is a good option for couplers and other applications where angular movement is necessary.
Involute splines are also called involute teeth because of their shape. They are flat on the top and curved on the sides. These teeth can be either internal or external. As a result, involute splines provide greater surface contact, which helps reduce stress and fatigue. Regardless of the shape, involute splines are generally easy to machine and fit.
Involute splines are a type of splines that are used in splined shafts. These splines have different names, depending on their diameters. An example set of designations is for a 32-tooth male spline, a 2,500-tooth module, and a 30 degree pressure angle. An example of a female spline, a fillet root spline, is used to describe the diameter of the splined shaft.
The effective tooth thickness of splines is dependent on the number of keyways and the type of spline. Involute splines in splined shafts should be designed to engage 25 to 50 percent of the spline teeth during the coupling. Involute splines should be able to withstand the load without cracking.
Parallel splines
Parallel splines are formed on a splined shaft by putting one or more teeth into another. The male spline is positioned at the center of the female spline. The teeth of the male spline are also parallel to the shaft axis, but a common misalignment causes the splines to roll and tilt. This is common in many industrial applications, and there are a number of ways to improve the performance of splines.
Typically, parallel splines are used to reduce friction in a rotating part. The splines on a splined shaft are narrower on the end face than the interior, which makes them more prone to wear. This type of spline is used in a variety of industries, such as machinery, and it also allows for greater efficiency when transmitting torque.
Involute splines on a splined shaft are the most common. They have equally spaced teeth, and are therefore less likely to crack due to fatigue. They also tend to be easy to cut and fit. However, they are not the best type of spline. It is important to understand the difference between parallel and involute splines before deciding on which spline to use.
The difference between splined and involute splines is the size of the grooves. Involute splines are generally larger than parallel splines. These types of splines provide more torque to the gear teeth and reduce stress during operation. They are also more durable and have a longer life span. And because they are used on farm machinery, they are essential in this type of application.
Serrated splines
A Serrated Splined Shaft has several advantages. This type of shaft is highly adjustable. Its large number of teeth allows large torques, and its shorter tooth width allows for greater adjustment. These features make this type of shaft an ideal choice for applications where accuracy is critical. Listed below are some of the benefits of this type of shaft. These benefits are just a few of the advantages. Learn more about this type of shaft.
The process of hobbing is inexpensive and highly accurate. It is useful for external spline shafts, but is not suitable for internal splines. This type of process forms synchronized shapes on the shaft, reducing the manufacturing cycle and stabilizing the relative phase between spline and thread. It uses a grinding wheel to shape the shaft. CZPT Manufacturing has a large inventory of Serrated Splined Shafts.
The teeth of a Serrated Splined Shaft are designed to engage with the hub over the entire circumference of the shaft. The teeth of the shaft are spaced uniformly around the spline, creating a multiple-tooth point of contact over the entire length of the shaft. The results of these analyses are usually satisfactory. But there are some limitations. To begin with, the splines of the Serrated Splined Shaft should be chosen carefully. If the application requires large-scale analysis, it may be necessary to modify the design.
The splines of the Serrated Splined Shaft are also used for other purposes. They can be used to transmit torque to another device. They also act as an anti-rotational device and function as a linear guide. Both the design and the type of splines determine the function of the Splined Shaft. In the automobile industry, they are used in vehicles, aerospace, earth-moving machinery, and many other industries.
Ball splines
The invention relates to a ball-spinned shaft. The shaft comprises a plurality of balls that are arranged in a series and are operatively coupled to a load path section. The balls are capable of rolling endlessly along the path. This invention also relates to a ball bearing. Here, a ball bearing is one of the many types of gears. The following discussion describes the features of a ball bearing.
A ball-splined shaft assembly comprises a shaft with at least one ball-spline groove and a plurality of circumferential step grooves. The shaft is held in a first holding means that extends longitudinally and is rotatably held by a second holding means. Both the shaft and the first holding means are driven relative to one another by a first driving means. It is possible to manufacture a ball-splined shaft in a variety of ways.
A ball-splined shaft features a nut with recirculating balls. The ball-splined nut rides in these grooves to provide linear motion while preventing rotation. A splined shaft with a nut that has recirculating balls can also provide rotary motion. A ball splined shaft also has higher load capacities than a ball bushing. For these reasons, ball splines are an excellent choice for many applications.
In this invention, a pair of ball-spinned shafts are housed in a box under a carrier device 40. Each of the two shafts extends along a longitudinal line of arm 50. One end of each shaft is supported rotatably by a slide block 56. The slide block also has a support arm 58 that supports the center arm 50 in a cantilever fashion.
Sector no-go gage
A no-go gauge is a tool that checks the splined shaft for oversize. It is an effective way to determine the oversize condition of a splined shaft without removing the shaft. It measures external splines and serrations. The no-go gage is available in sizes ranging from 19mm to 130mm with a 25mm profile length.
The sector no-go gage has two groups of diametrally opposed teeth. The space between them is manufactured to a maximum space width and the tooth thickness must be within a predetermined tolerance. This gage would be out of tolerance if the splines were measured with a pin. The dimensions of this splined shaft can be found in the respective ANSI or DIN standards.
The go-no-go gage is useful for final inspection of thread pitch diameter. It is also useful for splined shafts and threaded nuts. The thread of a screw must match the contour of the go-no-go gage head to avoid a no-go condition. There is no substitute for a quality machine. It is an essential tool for any splined shaft and fastener manufacturer.
The NO-GO gage can detect changes in tooth thickness. It can be calibrated under ISO17025 standards and has many advantages over a non-go gage. It also gives a visual reference of the thickness of a splined shaft. When the teeth match, the shaft is considered ready for installation. It is a critical process. In some cases, it is impossible to determine the precise length of the shaft spline.
The 45-degree pressure angle is most commonly used for axles and torque-delivering members. This pressure angle is the most economical in terms of tool life, but the splines will not roll neatly like a 30 degree angle. The 45-degree spline is more likely to fall off larger than the other two. Oftentimes, it will also have a crowned look. The 37.5 degree pressure angle is a compromise between the other two pressure angles. It is often used when the splined shaft material is harder than usual.
editor by CX 2023-11-15
China Good quality Double Shaft Shredder Machine Metal Car Iron Steel Crusher Mobile Hard Disk Drive Crusher Plastic Crusher with Hot selling
Situation: New
Plastic Variety: PVC, PET, Abs, PP/PE, PE, PP, Pc
Device Kind: Plastic Crusher
Max.Creation Potential (kg/h): 300
Generation Potential (kg/h): 50 – 300 kg/h
Use: Waste Plastic Crusher
Voltage: 380/50/3 or tailored
Dimension(L*W*H): see specialized parameter
Electricity (kW): 4
Bodyweight (T): .3
Warranty: 1 Year
Relevant Industries: Lodges, Garment Shops, Building Substance Stores, Production Plant, 2571 New Racking Electrical Go Kart Differential Brushless Motor Shaft Driving Children racing go kart Machinery Fix Shops, Foodstuff & Beverage Manufacturing facility, Farms, Restaurant, Home Use, Retail, Foodstuff Shop, Printing Stores, Development works , Strength & Mining, Supply Real 7 Pace DSG DQ200 0AM OAM Gearbox Entire body Accumulator Housing Plate OAM325066 0AM325066 For VW Skodas Meals & Beverage Outlets, Advertising and marketing Firm
Crucial Marketing Factors: Multifunctional
Showroom Area: None
Marketing Kind: Common Item
Machinery Test Report: Not Obtainable
Video clip outgoing-inspection: Presented
Guarantee of main elements: 1 Yr
Core Elements: Motor, Gearbox
Utilization: Recycle Squander Plastic
Color: Client’s Requirements
Last item: 1-10 Cm
Uncooked materials: PP PE Movie Luggage Materials
MOQ: 1set
Other name: Double Shaft Plastic Crusher
Function: Higher Effectiveness Protection Extended Existence
Measurement: Personalized Dimension
Stationary Cutter: 2pcs
Design: WBC*180/250/310
Packaging Specifics: picket bundle for shredder machineStandard seaworthy deal for Double Shaft Industrial Waste Cardboard Wooden Plastic Scrap Metallic Paper Tire Shredder Equipment
Port: ZheJiang port or any of Chinese port
ModelCrushing sizeMotor powerCrushing capacityScreen apertureDimensionsWeightWBC-105710*200mm4kw80-180kg/h8mm1571*670*1090mm228kgWBC-15571*265mm5kw100-200kg/h8mm1150*720*1220mm350kgWBC-20571*280mm7.5kw100-300kg/h8mm1200*860*1350mm450kgWBC-300500*320mm11kw100-300kg/h10mm1300*950*1530mm680kgWBC-400600*320mm15kw150-450kg/h10mm1400*1060*1600mm900kgWBC-500620*460mm22kw200-500kg/h12mm1600*1240*1850mm1200kgWBC-60571*460mm22kw250-600kg/h12mm1750*1350*1950mm1600kgWBC-70571*460mm30kw280-700kg/h12mm1800*1500*2120mm2000kgWBC-800820*560mm37kw300-800kg/h14mm2000*1500*2250mm2400kgWBC-957120*650mm45kw350-900kg/h14mm2100*1750*2400mm3000kgWBC-1057130*830mm56kw400-1100kg/h16mm2200*1800*2500mm3500kg
Q: How several a long time have your manufacturing facility been set up?
A:Our manufacturing facility established from 2018, but most of our engineers are operating in this market above twenty a long time.Q: How lengthy is your shipping time ?A:we have a couple of inventory .but if make,1 set for regular machine want about 10-fifteen operating times , if 1 or much more containers, want about 15-twenty five functioning days.Q:how prolonged is the guarantee?A:In 1 yr from day of the factory, if parts failure or harm(because of the quality problem ,except wearing areas),our business offer these areas for totally free.Q:What is your payment term ?A:TT 100% before shipment , China Wholesaler Skilled admirer motor Sintered Bronze bearing bushing LC at signal, Western Union or Trade Assurance purchase advisable.
Why Examining the Travel Shaft is Crucial
If you hear clicking noises even though driving, your driveshaft may possibly need to have restore. An seasoned mechanic can inform if the noise is coming from 1 aspect or the two sides. This issue is generally associated to the torque converter. Study on to discover why it’s so important to have your driveshaft inspected by an automobile mechanic. Right here are some indicators to seem for. Clicking noises can be induced by numerous different things. You ought to very first check out if the sounds is coming from the front or the rear of the motor vehicle.
hollow generate shaft
Hollow driveshafts have several benefits. They are light-weight and lessen the all round excess weight of the vehicle. The largest company of these parts in the globe is CZPT. They also supply lightweight remedies for different apps, such as high-efficiency axles. CZPT driveshafts are manufactured utilizing condition-of-the-artwork technological innovation. They offer exceptional top quality at competitive prices.
The internal diameter of the hollow shaft lowers the magnitude of the inner forces, therefore lowering the quantity of torque transmitted. Not like strong shafts, hollow shafts are obtaining stronger. The materials inside the hollow shaft is somewhat lighter, which more reduces its excess weight and all round torque. However, this also raises its drag at large speeds. This means that in many applications hollow driveshafts are not as successful as strong driveshafts.
A standard hollow drive shaft is composed of a initial rod 14 and a next rod fourteen on both sides. The initial rod is related with the 2nd rod, and the 2nd rod extends in the rotation route. The two rods are then friction welded to the central area of the hollow shaft. The frictional heat produced for the duration of the relative rotation will help to link the two parts. Hollow push shafts can be utilized in inner combustion engines and environmentally-helpful cars.
The major advantage of a hollow driveshaft is bodyweight reduction. The splines of the hollow drive shaft can be created to be more compact than the outdoors diameter of the hollow shaft, which can significantly decrease bodyweight. Hollow shafts are also less most likely to jam in comparison to sound shafts. Hollow driveshafts are envisioned to ultimately occupy the planet market for automotive driveshafts. Its benefits consist of gasoline performance and greater adaptability compared to solid prop shafts.
Cardan shaft
Cardan shafts are a well-liked decision in industrial equipment. They are utilised to transmit electrical power from one particular equipment to another and are accessible in a range of dimensions and styles. They are obtainable in a assortment of supplies, including metal, copper, and aluminum. If you prepare to set up one particular of these shafts, it is crucial to know the diverse varieties of Cardan shafts obtainable. To find the greatest selection, look through the catalog.
Telescopic or “Cardan” prop shafts, also identified as U-joints, are best for effective torque transfer in between the generate and output technique. They are effective, light-weight, and energy-efficient. They make use of advanced strategies, including finite aspect modeling (FEM), to make certain optimum overall performance, weight, and effectiveness. Furthermore, the Cardan shaft has an adjustable size for effortless repositioning.
Another popular option for driveshafts is the Cardan shaft, also known as a driveshaft. The objective of the driveshaft is to transfer torque from the engine to the wheels. They are typically utilized in large-efficiency vehicle engines. Some types are produced of brass, iron, or steel and have special surface area types. Cardan shafts are obtainable in inclined and parallel configurations.
One Cardan shafts are a frequent replacement for regular Cardan shafts, but if you are seeking for dual Cardan shafts for your motor vehicle, you will want to pick the 1310 series. This sort is excellent for lifted jeeps and requires a CV-compatible transfer situation. Some even need axle spacers. The twin Cardan shafts are also developed for lifts, which indicates it is a great decision for increasing and lowering jeeps.
common joint
Cardan joints are a good choice for travel shafts when functioning at a constant speed. Their design enables a continuous angular velocity ratio among the enter and output shafts. Depending on the software, the recommended speed restrict may possibly fluctuate depending on the operating angle, transmission electrical power, and application. These tips need to be based mostly on stress. The optimum permissible speed of the generate shaft is identified by deciding the angular acceleration.
Because gimbal joints do not require grease, they can very last a extended time but sooner or later fall short. If they are poorly lubricated or dry, they can result in metal-to-metallic speak to. The very same is correct for U-joints that do not have oil filling ability. Although they have a long lifespan, it can be hard to location warning indicators that could point out impending joint failure. To stay away from this, check the drive shaft frequently.
U-joints ought to not exceed seventy % of their lateral critical velocity. However, if this speed is exceeded, the element will expertise unacceptable vibration, minimizing its useful existence. To decide the best U-joint for your software, you should get in touch with your universal joint supplier. Normally, lower speeds do not require balancing. In these situations, you need to consider employing a more substantial pitch diameter to decrease axial power.
To decrease the angular velocity and torque of the output shaft, the two joints should be in section. Therefore, the output shaft angular displacement does not completely adhere to the input shaft. As an alternative, it will lead or lag. Determine 3 illustrates the angular velocity variation and peak displacement guide of the gimbal. The ratios are revealed under. The correct torque for this software is 1360 in-Ibs.
Refurbished travel shaft
Refurbished driveshafts are a good choice for a quantity of factors. They are less costly than manufacturer new choices and typically just as reliable. Driveshafts are important to the perform of any vehicle, truck, or bus. These areas are created of hollow metal tubes. Although this will help decrease excess weight and expense, it is vulnerable to external influences. If this occurs, it could crack or bend. If the shaft suffers this variety of hurt, it can lead to critical hurt to the transmission.
A car’s driveshaft is a critical element that transmits torque from the engine to the wheels. A1 Travel Shaft is a international provider of automotive driveshafts and relevant parts. Their factory has the ability to refurbish and mend almost any make or design of driveshafts. Refurbished driveshafts are offered for each and every make and model of vehicle. They can be located on the industry for a assortment of vehicles, like passenger automobiles, trucks, vans, and SUVs.
Uncommon noises indicate that your driveshaft wants to be changed. Worn U-joints and bushings can trigger excessive vibration. These components lead to put on on other parts of the drivetrain. If you notice any of these signs, you should just take your automobile to the AAMCO Bay Region Middle for a complete inspection. If you suspect harm to the driveshaft, never wait one more minute – it can be extremely unsafe.
The expense of replacing the push shaft
The cost of changing a driveshaft differs, but on average, this mend charges among $200 and $1,500. Although this cost could range by motor vehicle, the value of components and labor is generally equal. If you do the repair yourself, you should know how considerably the components and labor will cost ahead of you begin function. Some parts can be more pricey than others, so it really is a very good thought to compare the cost of numerous places ahead of choosing the place to go.
If you recognize any of these indicators, you ought to seek a restore store quickly. If you are nevertheless not confident if the driveshaft is broken, do not push the auto any distance right up until it is fixed. Symptoms to search for incorporate deficiency of power, issues shifting the vehicle, squeaking, clanking, or vibrating when the motor vehicle is moving.
Parts employed in drive shafts include middle assistance bearings, slip joints, and U-joints. The cost of the driveshaft differs by automobile and might fluctuate by design of the identical 12 months. Also, different types of driveshafts require various repair methods and are much much more pricey. Total, although, a driveshaft substitution expenses amongst $three hundred and $1,300. The approach may possibly consider about an hour, relying on the vehicle design.
Several factors can guide to the require to replace the push shaft, including bearing corrosion, broken seals, or other parts. In some cases, the U-joint suggests that the drive shaft wants to be replaced. Even if the bearings and u-joints are in excellent issue, they will at some point crack and require the substitution of the drive shaft. Nevertheless, these areas are not cheap, and if a broken driveshaft is a symptom of a bigger difficulty, you must get the time to change the shaft.
