Product Description
1
Products
Name: standard RGN die forging components replacement forged alloy steel trailer spindle
Material: 40CrMo
Weight: From .2kg-20kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 2Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
3
Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
Certificates
5
Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
5
Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
6
Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
7
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
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| Processing Object: | Metal |
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| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do trailer spindles contribute to the adaptability and versatility of trailers in various settings?
Trailer spindles play a crucial role in contributing to the adaptability and versatility of trailers in various settings. Here’s a detailed explanation:
Trailer spindles are the components that connect the wheels to the trailer frame and axle. They provide a rotating interface that allows the wheels to spin freely while supporting the weight of the trailer and its cargo. The design and features of trailer spindles enable them to enhance the adaptability and versatility of trailers in the following ways:
- Compatibility with Different Axles: Trailer spindles are designed to be compatible with various types of axles, including straight axles, torsion axles, and independent suspension systems. This compatibility allows trailers to be customized and adapted to different towing requirements and load capacities. Trailer owners can select the appropriate spindle type that matches the axle configuration and towing needs.
- Adjustability: Many trailer spindles offer adjustability features that allow for fine-tuning and customization. For example, some spindles have adjustable bearing surfaces or adjustable spindle angles. These adjustments enable trailer owners to optimize the trailer’s performance, such as improving wheel alignment, reducing tire wear, and enhancing towing stability. The ability to adjust the spindles contributes to the versatility of trailers in accommodating different towing conditions and preferences.
- Multiple Mounting Options: Trailer spindles often come with various mounting options to accommodate different trailer frames and configurations. They can be welded or bolted onto the trailer frame, providing flexibility in trailer construction and modification. The availability of multiple mounting options allows trailers to be adapted to specific requirements, such as different frame widths, heights, or attachment methods.
- Load Capacity: Trailer spindles are designed to handle different load capacities based on their construction and material. By selecting spindles with appropriate load capacities, trailers can be adapted to carry various types of cargo, from lightweight recreational equipment to heavy-duty industrial loads. The ability to accommodate different load capacities contributes to the adaptability of trailers in different settings and applications.
- Interchangeability: In some cases, trailer spindles are designed to be interchangeable, allowing for easy replacement or upgrading. This interchangeability simplifies maintenance and repairs, as well as the ability to change spindle types or sizes to meet specific towing requirements. Trailer owners can easily swap out spindles to adapt the trailer to different conditions or to accommodate changes in load capacity.
Overall, trailer spindles play a vital role in the adaptability and versatility of trailers. Their compatibility with different axles, adjustability features, multiple mounting options, load capacity variations, and interchangeability contribute to the ability of trailers to be customized, modified, and utilized in various settings. Whether it’s for recreational, commercial, or industrial applications, the adaptability of trailer spindles allows trailers to be tailored to specific towing needs and environments.
What maintenance practices are recommended for trailer spindles to ensure optimal functionality?
Proper maintenance of trailer spindles is essential to ensure their optimal functionality and extend their lifespan. Here are some recommended maintenance practices:
- Regular Inspections: Conduct regular visual inspections of the trailer spindles to check for any signs of damage, wear, or corrosion. Look for cracks, bends, or excessive rust that may compromise the spindle’s integrity. Inspect the spindle nuts, bearings, and seals for proper alignment and condition.
- Lubrication: Proper lubrication is crucial for smooth spindle operation and minimizing friction. Follow the manufacturer’s recommendations for lubrication intervals and use a high-quality grease suitable for trailer spindles. Apply grease to the bearings and spindle surfaces as per the instructions, ensuring even distribution.
- Bearing Maintenance: Inspect and repack the wheel bearings regularly to prevent overheating and premature wear. Clean the bearings and races thoroughly, remove old grease, and repack them with fresh grease. Replace worn or damaged bearings promptly to avoid potential failures.
- Seal Inspection: Check the condition of the spindle seals to ensure they provide adequate protection against dirt, water, and contaminants. Replace damaged or worn seals to maintain proper lubrication and prevent moisture ingress, which can lead to bearing damage.
- Torque Checks: Periodically check and adjust the torque of the spindle nuts to ensure proper bearing adjustment. Follow the manufacturer’s specifications for the recommended torque values and tightening sequence. Over-tightened or loose spindle nuts can lead to bearing damage and compromised spindle performance.
- Brake System Maintenance: If the trailer has brake spindles, inspect and maintain the brake system components as per the manufacturer’s recommendations. Check the brake pads, calipers, and brake lines for wear, damage, or leaks. Keep the braking system clean and adjust the brakes as necessary for optimal stopping performance.
- Protection from Environmental Elements: Protect the spindles from harsh environmental conditions, such as excessive moisture, saltwater, or chemicals. If the trailer is exposed to these elements, consider using protective coatings or covers to minimize corrosion and damage.
- Professional Servicing: For complex maintenance tasks or if you’re unsure about any specific maintenance procedure, it’s recommended to seek professional servicing. Trained technicians can perform comprehensive inspections, bearing replacements, or other specialized maintenance tasks to ensure the optimal functionality of the trailer spindles.
Following these maintenance practices will help ensure the optimal functionality and longevity of trailer spindles. Regular inspections, proper lubrication, bearing maintenance, seal inspections, torque checks, brake system maintenance, protection from environmental elements, and professional servicing when needed are all important steps in maintaining trailer spindles in good working condition.
Remember to consult the trailer manufacturer’s guidelines and recommendations for specific maintenance requirements and intervals based on the spindle type and trailer model.
What are the different types and sizes of trailer spindles available in the market?
Trailer spindles come in various types and sizes to accommodate different trailer configurations and towing requirements. Here’s a detailed explanation of the different types and sizes of trailer spindles available in the market:
- Straight Spindle:
The straight spindle is the most common type of trailer spindle. It features a straight design without any taper. These spindles are typically used in trailers that require a simple and straightforward wheel attachment.
- Tapered Spindle:
Tapered spindles have a tapered shape, with the diameter gradually decreasing from the base towards the end. The taper allows for a secure and tight fit when the spindle is inserted into the wheel hub assembly. Tapered spindles are widely used in trailers and provide enhanced stability by minimizing the potential for wheel detachment.
- Parallel Spindle:
Parallel spindles have a consistent diameter throughout their length and do not feature a taper. These spindles offer simplicity and ease of installation, making them suitable for certain trailer applications where a tapered design is not required.
- Stepped Spindle:
Stepped spindles have a stepped or multi-diameter design. They feature different diameter sections along their length, allowing for compatibility with wheels of varying sizes. Stepped spindles are often used in trailers that need to accommodate different wheel sizes or in situations where wheel upgrades are common.
- Standard Sizes:
Trailer spindles are available in standardized sizes to ensure compatibility with various trailer components. The most common spindle sizes include 1-inch, 1-1/16-inch, 1-3/8-inch, and 1-3/4-inch diameters. These sizes are commonly used in light to medium-duty trailers.
- Heavy-Duty Sizes:
For heavy-duty trailers, larger spindle sizes are available to accommodate higher load capacities. These sizes can range from 2 inches to 3-1/2 inches in diameter, depending on the specific requirements of the trailer.
- Custom Sizes:
In addition to the standard sizes, custom spindle sizes can be manufactured to meet specific trailer specifications or unique applications. These custom spindles are designed and produced based on the specific requirements provided by the trailer manufacturer or the customer.
It’s worth noting that the availability of different types and sizes of trailer spindles may vary depending on the region and specific manufacturers. It is essential to consult with trailer manufacturers, suppliers, or industry professionals to determine the appropriate spindle type and size for a particular trailer application.
In summary, the market offers various types and sizes of trailer spindles, including straight, tapered, parallel, and stepped spindles. Standard sizes range from 1 inch to 1-3/4 inches, while heavy-duty sizes can be larger, from 2 inches to 3-1/2 inches in diameter. Custom spindle sizes are also available to meet specific trailer requirements. Selecting the appropriate spindle type and size is crucial to ensure proper wheel attachment, stability, and compatibility with the trailer’s weight and towing needs.
editor by CX 2024-03-21