Mobile 400m Portable Hydraulic Water Well Drilling Rig
Product Information of XY-400C Drilling Rig Machine
According to the difficulties of customers encountered in the actual drilling: (1)Time-consuming of installation and dismantle, labor force waste; (2) Potential safety problems and difficult to transport,high cost and time-consuming effort; (3)Integrative mud pump failure rate is high, the space is narrow when replace the piston, operation is extremely difficult, avoild the mud pump from water in winter also is a practical problem.
Thus our engineers and technical experts develop and produce the brand new model XY 400C with over 20 years drilling machinery production experience,by repeated practice and improvement,finally we can offer you the mature products model XY-400C.
Parameters of XY-400C Drilling Rig Machine
1. Main Parameters
Max. Drilling Depth
400m
Diameter of drill pipe
Φ42,Φ50,Φ60,Φ76
Angle of vertical spindle
0°~90°
Drilling capability
Φ75mm (3in) drill diameter
Max. Depth 400m
Φ108mm (4.25) drill diameter
Max. Depth 320m
Φ127mm (5in) drill diameter
Max. Depth 280m
Φ168mm (6 3/5in) drill diameter
Max. Depth 220m
Φ219mm (8 3/5in) drill diameter
Max. Depth 160m
Φ273mm (10 3/4in) drill diameter
Max. Depth 130m
Φ400mm (15 3/4in) drill diameter
Max. Depth 100m
Φ500mm (19 1/2in) drill diameter
Max. Depth 50m
Φ600mm (23 3/5in) drill diameter
Max. Depth 30m
2. Vertical Spindle
Rotation speed
Forward 8 grades
50-1150r/min
Reverse 2 grades
29-137r/min
Spindle stroke
600mm
Spindle bore
62mm
Hoisting capability
6000kg
Max. Torque
2800N.m
3. Main hoist
Lifting speed of single wire
0.5-1.9m/s
Diameter of wire rope
14.0mm
Carry capacity of single wire
4000kg
Diameter of winding drum
300mm
Volume of winding drum
50m
Lifting capability of single wire
3000kg
4.Auxiliary Hoist
Winding drum
140mm
Diameter of steel wire rope
6mm
Volume of winding drum
450m
5. Mud pump(as per your choice)
Horizontal triplex mud pump
BW-200II
Displacement
200L/min
Working pressure
50kg/cm² @ 5MPa
Diameter of water inlet hose
65mm
Diameter of water outlet hose
38mm
6.Power supply(choose 1 between the following two)
Diesel engine
17.6kw (24HP)
Electrical motor
Y160L-4,18.5kw
7. Weight and Dimension of main drilling rig
Weight
3000kg
Dimension
3980×1950×2750mm
8.Six-wheel Trailer
Walking speed
Less than 10Km/h
Frame carrying capacity
8.5 tons
Steering wheel 600-14(Single wheel)
0.68 tons
Bearing wheel 650-14(double wheels)
0.9 tons
Minimum turing angle
6.8m
Characteristics of XY-400C Drilling Rig Machine
(1) XY-400C has 8 grades forward rotation speed and 2 grades reverse rotation speed, wide speed adjustable rang.
(2) Compact mechanical transmission structure, light weight, large diameter of spindle bore, hydraulic stabilizer legs, good rigidity .
(3) Advanced hydraulic system design makes the control handles concentrated, compact layout reasonable, easy operation, flexible and reliable; Can realize remote speed change, more humanization operation.
(4) Uses the electric-start diesel engine, greatly reduces the labor intensity of operators, especially more efficient in the cold season when the diesel engine start is difficult, showing its great advantage.
(5)Equipped with the bottom hole pressure indicator, easy to master the situation inside the hole.
(6)The above two kindsall use the latest XY-400 host, hydraulic stabilizer legs, foldable hydraulic drilling tower ofhydraulic automatic rise and fall, greatly improve the working efficiency,reduces the labor intensity.The actual construction have proved that our XY-400 series dramatically increase the economic benefit of users.
Working of XY-400C Drilling Rig Machine
FAQ
Q1: Are you trading company or manufacturer? A1: We are original equipment manufacturer.we design,produce and sell.We master the core technology, and constantly adjust our products according to the market trend and customer feedback, ensure product quality.
Q2: How long is your delivery time? A2: It is according to the model and quantity. Generally it is 3-5 days if the machines are in stock. It will be 15-30 days if you want to customize the machines.
Q3: What do I need to do after payment? A3: a) If under FOB trading terms,you need to employ a ship forwarder to ship the goods to you; b) Under CIF trading terms,we send the goods to the destination port,and contact you to pick up the goods; All documents for customs clearance will be sent to you by international express after shipment.
How to choose a suitable drilling rig?
1. What will you do using drilling rig? —For water project, core sample, soil test, mineral prospect or others?
2. The depth you need? —For water well, generally, 30-200m. For core sample, 30-600m, even more.
3. Any requirements to hole diameter?
—Within a certain range, the smaller diameter, the deeper depth. Mathematically, we call it inversely proportional.
4. Working land condition? A. soil, sand, weathered land, etc. soft stratum. B. soil, sand, soft and hard rock stratum, mixed one. C. Mainly hard rock, like granite.
Based on the above information, Our experienced engineers will help you recommend suitable machine and price. If you have special demands, please tell us ahead.
About Us
HangZhou CZPT Mechanical & Electrical Equipment Co.,Ltd. locates in High-tech zone of HangZhou city, China.
Our factory dedicates in manufacturing drilling rig since 1970s, more than 40 years’ experience of production and development makes our product quality rank in the leading position at home and abroad.
We are always seeking for ever greater perfection, keeping improving the production technology, offering better user experience.
Screw Shaft Features Explained
When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.
Threads
The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw. The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter. The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
Lead
In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability. A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed. When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.
Pitch
The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another. A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch. The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.
Helix angle
The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles. High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw. A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
Size
The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws. Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested. In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
Shape
Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter: The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project. The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.
Lubrication
In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure. When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below. Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.
Q345B steel,Height 500, upper 16mm, lower 18mm. Mid web 10mm
Cross Beam
Mild Alloy Q235
10
King Pin
Size: 50# (2”) or 90#(3.5”); Type: welded or assembled
11
Landing Gear
FUWA, JOST Brand Single side operation or double side operation, Static capacity 28Ton
12
Electrical & Paint
Electrical
Rear light, rear reflector, turn indicative light, side reflector, fog lamp, number plate light
Lights & Reflectors
24V, 7 lines
Painting
zinc-rich primer and modified urethane topcoat as customers’ choices.
Accessories
TOOL BOX (BOX ONLY)—PROVIDED WITH THE TRAILER TWO SPARE WHEEL HOLDER(WINCH),BUT NO SPARE TYRES
I.The Application and the Technical Highlights:
—The low bed semitrailers are mainly suitable for the MID/Long distance transportation of mechanical equipment, large objects, highway construction equipment, large tanks, power plant equipment or machine, and all sorts of steel products.
—The low bed semitrailer can bed divide into flat bed low bed trailer, concave low bed trailer, tyres appear low bed trailer, tyres covered low bed trailer. The concave low bed trailer structured with tyre appeared style, the height of the cargo’s carrying platform from ground is 900mm.-Low platform makes the stable transportation.
—The chassis is ladder type,longitudinal beam section is H-shaped. It has good rigidity and high strength. — High Quality Body and high-10sile steel for heavy loading capacity — BPW, CZPT or Certificated Chinese Axles —ABS brake system —WABCO Vehicle Control System —JOST ,FUWA or Chinese brand parking leg and king pin —Air and Mechanical Suspension —Strengthen the Chassis Instructure
II.The Advantage ***Frame:using the advanced assembly welded equipments to weld the space frame structure which formed by welded-type longitudinal beam (made of 16Mn steel plate) and the whole Run-through cross beam.Our consider the strength,stiffness and toughness of the frame and design the frame is strong enough to carry the heavy cargo. ***Suspension: Lightweight design.High-strength material with strong carrying capacity, remarkable wear resistance property and performance stability and long service life.Wheel Track adjustable easily and accurately, which protect the tires from abnormal wear.Passed strict bench testing and road testing. ***Axle:Specially processed one-piece spindle of high quality low alloy steel, which possesses strong loading capacity, long life, light weight and remarkable performance.High machining precision of the braking system makes the braking performance more stable.
III.Advanced Process ~~~Design Drawing: Before production, we will sent the design drawing to our customer to confirm the detail of the vehicle. We hope we can supply the most suitable product to our customer.
~~~Cutting and Welding: The I beam cutting adopt the Computer Numerical Control Plasma Cutting Machine. The I beam welding adopt the Gantry Main Sill Welding Machine.
~~~The Beam Welding: Main beam and side beam all use I-shaped beam, it can ensure the trailer more durable.Reinforced rear plate can avoid the rear plate was broken away when heavy duty machines climbing the ramp of trailer.
~~~Surface Treatment: In order to remove the rust of the trailer body, we use the sand blasting to retreat the surface of the trailer. The trailer can have the beautiful appearance,the painting will be coating evenly, firm adhension, gloss more durable
~~~Painting: One layer of the anti-rust painting, 2 layer of painting
~~~Test: We will test the quality of the trailer before delivery.
IV.The Detail of the Low Bed Trailer
V. Classification Of The Low Bed Trailer
VI. Guarrantee For The Parts Of The Low Bed Traielr:
ITEM NAME
WARRANTY
ITEM NAME
WARRANTY
MAIN FRAME
FRAME
1 YEAR
RUNNING GEAR
AXLE
6 MONTHS
SUSPENSION
6 MONTHS
AXLE BEARING
3 MONTHS
KING PIN
1 YEAR
WHEEL HUB
3 MONTHS
BALANCE ARM
3 MONTHS
ITEM NAME
WARRANTY
ITEM NAME
WARRANTY
BRAKING DEVICE
BRAKE DRUM
3 MONTHS
SUPPORT DEVICE
LXIHU (WEST LAKE) DIS. GEAR
6 MONTHS
BRKE CHAMBER
3 MONTHS
SPARE WHEEL CARRIER
6 MONTHS
AIR RESERVOIR
6 MONTHS
ITEM NAME
WARRANTY
OTHERS
LEAF SPRING
3 MONTHS
BRAKE CHAMBER DIAPHRAGM
3 MONTHS
EMERGENCY RELAY VALVE
3 MONTHS
BRAKE SHOE
3 MONTHS
RELAY VALVE
3 MONTHS
VII. DEALING PROCESS
1. You send us an inquiries on your desired trailer through our contact information. 2. We shall reply you in 12 hours after we received our inquiry. 3. We will negotiate the detail of the trailer on your requirement. 4. Confirmed on the tech data. 5. Sign contract. 6.30% down payment or LC issuing. 7. Production 8. The Manufacturig process with updated news. 9. The Production completement. 10.Balance payment . 11.Arrange Shipment and Custom Clearance 12. A/S service for 1 year.
Tri-Axles LowBedSemiTrailer
Calculating the Deflection of a Worm Shaft
In this article, we’ll discuss how to calculate the deflection of a worm gear’s worm shaft. We’ll also discuss the characteristics of a worm gear, including its tooth forces. And we’ll cover the important characteristics of a worm gear. Read on to learn more! Here are some things to consider before purchasing a worm gear. We hope you enjoy learning! After reading this article, you’ll be well-equipped to choose a worm gear to match your needs.
Calculation of worm shaft deflection
The main goal of the calculations is to determine the deflection of a worm. Worms are used to turn gears and mechanical devices. This type of transmission uses a worm. The worm diameter and the number of teeth are inputted into the calculation gradually. Then, a table with proper solutions is shown on the screen. After completing the table, you can then move on to the main calculation. You can change the strength parameters as well. The maximum worm shaft deflection is calculated using the finite element method (FEM). The model has many parameters, including the size of the elements and boundary conditions. The results from these simulations are compared to the corresponding analytical values to calculate the maximum deflection. The result is a table that displays the maximum worm shaft deflection. The tables can be downloaded below. You can also find more information about the different deflection formulas and their applications. The calculation method used by DIN EN 10084 is based on the hardened cemented worm of 16MnCr5. Then, you can use DIN EN 10084 (CuSn12Ni2-C-GZ) and DIN EN 1982 (CuAl10Fe5Ne5-C-GZ). Then, you can enter the worm face width, either manually or using the auto-suggest option. Common methods for the calculation of worm shaft deflection provide a good approximation of deflection but do not account for geometric modifications on the worm. While Norgauer’s 2021 approach addresses these issues, it fails to account for the helical winding of the worm teeth and overestimates the stiffening effect of gearing. More sophisticated approaches are required for the efficient design of thin worm shafts. Worm gears have a low noise and vibration compared to other types of mechanical devices. However, worm gears are often limited by the amount of wear that occurs on the softer worm wheel. Worm shaft deflection is a significant influencing factor for noise and wear. The calculation method for worm gear deflection is available in ISO/TR 14521, DIN 3996, and AGMA 6022. The worm gear can be designed with a precise transmission ratio. The calculation involves dividing the transmission ratio between more stages in a gearbox. Power transmission input parameters affect the gearing properties, as well as the material of the worm/gear. To achieve a better efficiency, the worm/gear material should match the conditions that are to be experienced. The worm gear can be a self-locking transmission. The worm gearbox contains several machine elements. The main contributors to the total power loss are the axial loads and bearing losses on the worm shaft. Hence, different bearing configurations are studied. One type includes locating/non-locating bearing arrangements. The other is tapered roller bearings. The worm gear drives are considered when locating versus non-locating bearings. The analysis of worm gear drives is also an investigation of the X-arrangement and four-point contact bearings.
Influence of tooth forces on bending stiffness of a worm gear
The bending stiffness of a worm gear is dependent on tooth forces. Tooth forces increase as the power density increases, but this also leads to increased worm shaft deflection. The resulting deflection can affect efficiency, wear load capacity, and NVH behavior. Continuous improvements in bronze materials, lubricants, and manufacturing quality have enabled worm gear manufacturers to produce increasingly high power densities. Standardized calculation methods take into account the supporting effect of the toothing on the worm shaft. However, overhung worm gears are not included in the calculation. In addition, the toothing area is not taken into account unless the shaft is designed next to the worm gear. Similarly, the root diameter is treated as the equivalent bending diameter, but this ignores the supporting effect of the worm toothing. A generalized formula is provided to estimate the STE contribution to vibratory excitation. The results are applicable to any gear with a meshing pattern. It is recommended that engineers test different meshing methods to obtain more accurate results. One way to test tooth-meshing surfaces is to use a finite element stress and mesh subprogram. This software will measure tooth-bending stresses under dynamic loads. The effect of tooth-brushing and lubricant on bending stiffness can be achieved by increasing the pressure angle of the worm pair. This can reduce tooth bending stresses in the worm gear. A further method is to add a load-loaded tooth-contact analysis (CCTA). This is also used to analyze mismatched ZC1 worm drive. The results obtained with the technique have been widely applied to various types of gearing. In this study, we found that the ring gear’s bending stiffness is highly influenced by the teeth. The chamfered root of the ring gear is larger than the slot width. Thus, the ring gear’s bending stiffness varies with its tooth width, which increases with the ring wall thickness. Furthermore, a variation in the ring wall thickness of the worm gear causes a greater deviation from the design specification. To understand the impact of the teeth on the bending stiffness of a worm gear, it is important to know the root shape. Involute teeth are susceptible to bending stress and can break under extreme conditions. A tooth-breakage analysis can control this by determining the root shape and the bending stiffness. The optimization of the root shape directly on the final gear minimizes the bending stress in the involute teeth. The influence of tooth forces on the bending stiffness of a worm gear was investigated using the CZPT Spiral Bevel Gear Test Facility. In this study, multiple teeth of a spiral bevel pinion were instrumented with strain gages and tested at speeds ranging from static to 14400 RPM. The tests were performed with power levels as high as 540 kW. The results obtained were compared with the analysis of a three-dimensional finite element model.
Characteristics of worm gears
Worm gears are unique types of gears. They feature a variety of characteristics and applications. This article will examine the characteristics and benefits of worm gears. Then, we’ll examine the common applications of worm gears. Let’s take a look! Before we dive in to worm gears, let’s review their capabilities. Hopefully, you’ll see how versatile these gears are. A worm gear can achieve massive reduction ratios with little effort. By adding circumference to the wheel, the worm can greatly increase its torque and decrease its speed. Conventional gearsets require multiple reductions to achieve the same reduction ratio. Worm gears have fewer moving parts, so there are fewer places for failure. However, they can’t reverse the direction of power. This is because the friction between the worm and wheel makes it impossible to move the worm backwards. Worm gears are widely used in elevators, hoists, and lifts. They are particularly useful in applications where stopping speed is critical. They can be incorporated with smaller brakes to ensure safety, but shouldn’t be relied upon as a primary braking system. Generally, they are self-locking, so they are a good choice for many applications. They also have many benefits, including increased efficiency and safety. Worm gears are designed to achieve a specific reduction ratio. They are typically arranged between the input and output shafts of a motor and a load. The 2 shafts are often positioned at an angle that ensures proper alignment. Worm gear gears have a center spacing of a frame size. The center spacing of the gear and worm shaft determines the axial pitch. For instance, if the gearsets are set at a radial distance, a smaller outer diameter is necessary. Worm gears’ sliding contact reduces efficiency. But it also ensures quiet operation. The sliding action limits the efficiency of worm gears to 30% to 50%. A few techniques are introduced herein to minimize friction and to produce good entrance and exit gaps. You’ll soon see why they’re such a versatile choice for your needs! So, if you’re considering purchasing a worm gear, make sure you read this article to learn more about its characteristics! An embodiment of a worm gear is described in FIGS. 19 and 20. An alternate embodiment of the system uses a single motor and a single worm 153. The worm 153 turns a gear which drives an arm 152. The arm 152, in turn, moves the lens/mirr assembly 10 by varying the elevation angle. The motor control unit 114 then tracks the elevation angle of the lens/mirr assembly 10 in relation to the reference position. The worm wheel and worm are both made of metal. However, the brass worm and wheel are made of brass, which is a yellow metal. Their lubricant selections are more flexible, but they’re limited by additive restrictions due to their yellow metal. Plastic on metal worm gears are generally found in light load applications. The lubricant used depends on the type of plastic, as many types of plastics react to hydrocarbons found in regular lubricant. For this reason, you need a non-reactive lubricant.
We are a state owned tire factory in China, we produce high quality truck tire, car tire, light truck tire, bus tire, trailer tire, car tire, tubes.
My name is Emma Fu, and I am the sales manager of SPORTRAK TIRE GROUP LIMITED. I have more than 6 years of tire export experience. Welcome to inquire.
1.Product display
SPORTRAK 265/70R19.5 TBR Tire Radial Truck Tire
1. Our Truck Tyre advantages
• Complete certifications show that our tyre quality has reached international standards: ISO , CCC , DOT , ECE , REACH , EU-LABEL , GCC , SONCAP , SNI , SGS etc. • Over 10 years’ experience, we are the expert in tyre filed and our brands have gained a high Market awareness.
2. TBR factory with Japan Technology • Strict quality control from raw material to technology • Steel Wire : BEKAERT • Carbon Black: CABOT • Equipment: Imported from U.S., Germany etc. · USA spindle room of RJS; · Cutting machine from Germany KARL EUGEN FISCHER; · X-ray detection machine from Germany Koeman & YXLON; · USA Atomic absorption spectrum instrument of THERMO; · Unique 5 meters drum giant fetal endurance testing machine in China • Technology from YOKOHAMA
3. Competitive price and first-class quality · Factory price with strict quality control · The world’s first-class technology from YOKOHAMA · 7 – 15 days prompt delivery guaranteed · International standard export packing: in bulk or plastic belts
4. Comprehensive Truck Tyre Sizes Tube Tyres/Tires: 8.25R16 8.25R20 900R20 1000R20 1100R20 1200R20 1200R24 etc. Tubeless Tyres/Tires: 11R22.512R22.5 13R22.5 295/80R22.5 315/80R22.5 385/65R22.5 etc.
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In Conclusion: 1. We are TBR , PCR, OTR tyres factory with over 10years experience and knowledge. 2. ISO , CCC , DOT , ECE , S-MARK , EU-LABEL , REACH , GCC , SNI , SONCAP, etc. 3. Production capacity: TBR (3,600,000 sets) / PCR (5,000,000 sets). 4.Truck tyre sizes: 385/65R22.5 / 315/80R22.5 / 315/70R22.5 / 295/80R22.5 / 295/75R22.5 / 285/70R19.5 / 235/75R17.5 / 13R22.5 / 11R24.5 / 11R24.5 / 1200R24 / 1200R20 / 1100R20 / 1000R20 / 825R16 / 750R16 etc. If you have any question or inquiry, please contact us by phone or leaving your message below. Our sales team will get back to you within 12hours.
SIZE
PLY RATE
DEPTH(mm)
STHangZhouRD RIMS
INNER TUBE
LOAD INDEX
7.00R16LT
12PR
10.5
5.50F
TT
115/110
14PR
118/114
7.50R16LT
12PR
13.5
6.00G
TT
120/116
14PR
122/118
8.25R16LT
14PR
14.5
6.50H
TT
126/122
16PR
128/124
8.25R20
14PR
15
6.5
TT
136/134
16PR
139/137
9.00R20
14PR
15.5
7
TT
141/139
16PR
144/142
10.00R20
16PR
16
7.5
TT
146/143
18PR
149/146
11.00R20
16PR
17
8
TT
150/147
18PR
152/149
12.00R20
18PR
17
8.5
TT
154/151
20PR
156/153
11R22.5
14PR
17.5
8.25
TL
144/142
16PR
146/143
12.00R24
18PR
16
8.5
TT
158/155
20PR
160/157
13R22.5
18PR
16.5
9.75
TL
154/151
315/80R22.5
16PR
17.5
9
TL
151/148
18PR
154/151
20PR
156/150
2.Factory Profile
Sportrak Tire Group(S.T.G) is an integrated corporation specializing in developing, manufacturing & selling tires;ZheJiang Energy Group is our headquarter which is among the world TOP 500. To deal with the situation of limited coal resources that used to be our main producing,now we are prioritizing the development of rubber industry with continued investment and acquisition of 2 large scale tire factories, 1 is a all-steel truck tire factory (referred to as TBR factory) whose annual output is 3.6 million sets, the other is a semi-steel tire factory (referred to as PCR factory) with 20 million sets annual output. Meanwhile we have invested and built a rubber processing plant in Thailand with an annual output of 200,000 tons so as to secure the stable supply of the rubber raw material and its quality. With the support of great power and technology, our TBR factory has built the national tire laboratory certified by CNAS and also owned the world advanced and China leading disposable mixing method, which has obtained the national technology award. We also have the advanced VMI molding machine and the professional producing and testing equipments which are imported from Europe and America, moreover we’ve adopted tZheJiang o technology in producing and processing. Each tire has to go through hundreds of processing procedures before completed and put into the market since the very beginning of raw materials. Currently we have passed the TS16949, DOT, SONCAP ,E-Mark, INMETRO,GCC ,SNI and the ISO9001 quality system certification.The whole set of the tire technology we introduced and adopted is top of Europe; the main members of the technical team have working experience in well-known tire companies both at home and abroad and they are professional in construction design, formulation design and factory management. SPORTRAK tire group takes SPORTRAK as leading brand to explore the domestic and foreign markets and we are engaged in production of green, environmental-protective and energy-saving tires. So far the product series range from entire series to multi-pattern and economical to high-performance, which accounted for 40% and 90% of our products are for export.
4.Exhibition
The exhibitions our company participates in are as follows:
China International Tire Expo HangZhou Tire Show Canton Fair North American Tire & Retread Expo Automechanika Dubai Latin Tyre Expo Tyrexpo Asia Equip Auto Algeria
5.Recommend Products
We can provide Truck tire, Bus tire, Trailer tire, Light truck tire, Car tire, OTR, Butyl Tubes to you. Brand: SPORTRAK, SUPERWAY Contact me: Emma Fu
6.Packing&Delivery
We can provide green/ Orange/ Yellow/ Silver different packages. We will meet the packaging needs of different customers. If customers need special stickers, we will customize and print them.
7.FAQ
1. How to ship? 1). FOB,CIF terms, we will effect shipment and furnish the master bill of lading issued by shipping line. 2). FOB items, buyer should nominated shipping line or shipping agency in China. 3). Shipped by train , we will discuss with buyer to get agreement on details.
2. How about the quality? 1). Best quality tires. 2). Best Parterns: Rubber from Malaysia & Thailand top-quality Natural and synthetic rubber.
3. How about the delivery? If the products you need are all stock available, we will arrange shipment within 3-5 days, once receiving your down payment. If the products you need is out of stock, we will arrange production asap, normally, the shipment will be effected within 15-30 days.
4. How about the warranty? Any tire with a complete serial number is covered against defects in workmanship and material for 2 YEARS from the date of purchase. After that time, the warranty is terminated. Notice: The tire age calculated from the date of purchase, If the proof of purchase is not available, the tire date of manufacture will be applied.
8.Contact
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Promotion Gifts
Support for Advertising and Consumer Promotions: T-Shirts, Banners, flags, catalogs, paintings, notebooks, clocks, hats, gloves as well as other kinds of advertising support.
The Four Basic Components of a Screw Shaft
There are 4 basic components of a screw shaft: the Head, the Thread angle, and the Threaded shank. These components determine the length, shape, and quality of a screw. Understanding how these components work together can make purchasing screws easier. This article will cover these important factors and more. Once you know these, you can select the right type of screw for your project. If you need help choosing the correct type of screw, contact a qualified screw dealer.
Thread angle
The angle of a thread on a screw shaft is the difference between the 2 sides of the thread. Threads that are unified have a 60 degree angle. Screws have 2 parts: a major diameter, also known as the screw’s outside diameter, and a minor diameter, or the screw’s root diameter. A screw or nut has a major diameter and a minor diameter. Each has its own angle, but they all have 1 thing in common – the angle of thread is measured perpendicularly to the screw’s axis. The pitch of a screw depends on the helix angle of the thread. In a single-start screw, the lead is equal to the pitch, and the thread angle of a multiple-start screw is based on the number of starts. Alternatively, you can use a square-threaded screw. Its square thread minimizes the contact surface between the nut and the screw, which improves efficiency and performance. A square thread requires fewer motors to transfer the same load, making it a good choice for heavy-duty applications. A screw thread has 4 components. First, there is the pitch. This is the distance between the top and bottom surface of a nut. This is the distance the thread travels in a full revolution of the screw. Next, there is the pitch surface, which is the imaginary cylinder formed by the average of the crest and root height of each tooth. Next, there is the pitch angle, which is the angle between the pitch surface and the gear axis.
Head
There are 3 types of head for screws: flat, round, and hexagonal. They are used in industrial applications and have a flat outer face and a conical interior. Some varieties have a tamper-resistant pin in the head. These are usually used in the fabrication of bicycle parts. Some are lightweight, and can be easily carried from 1 place to another. This article will explain what each type of head is used for, and how to choose the right 1 for your screw. The major diameter is the largest diameter of the thread. This is the distance between the crest and the root of the thread. The minor diameter is the smaller diameter and is the distance between the major and minor diameters. The minor diameter is half the major diameter. The major diameter is the upper surface of the thread. The minor diameter corresponds to the lower extreme of the thread. The thread angle is proportional to the distance between the major and minor diameters. Lead screws are a more affordable option. They are easier to manufacture and less expensive than ball screws. They are also more efficient in vertical applications and low-speed operations. Some types of lead screws are also self-locking, and have a high coefficient of friction. Lead screws also have fewer parts. These types of screw shafts are available in various sizes and shapes. If you’re wondering which type of head of screw shaft to buy, this article is for you.
Threaded shank
Wood screws are made up of 2 parts: the head and the shank. The shank is not threaded all the way up. It is only partially threaded and contains the drive. This makes them less likely to overheat. Heads on wood screws include Oval, Round, Hex, Modified Truss, and Flat. Some of these are considered the “top” of the screw. Screws come in many sizes and thread pitches. An M8 screw has a 1.25-mm thread pitch. The pitch indicates the distance between 2 identical threads. A pitch of 1 is greater than the other. The other is smaller and coarse. In most cases, the pitch of a screw is indicated by the letter M followed by the diameter in millimetres. Unless otherwise stated, the pitch of a screw is greater than its diameter. Generally, the shank diameter is smaller than the head diameter. A nut with a drilled shank is commonly used. Moreover, a cotter pin nut is similar to a castle nut. Internal threads are usually created using a special tap for very hard metals. This tap must be followed by a regular tap. Slotted machine screws are usually sold packaged with nuts. Lastly, studs are often used in automotive and machine applications. In general, screws with a metric thread are more difficult to install and remove. Fortunately, there are many different types of screw threads, which make replacing screws a breeze. In addition to these different sizes, many of these screws have safety wire holes to keep them from falling. These are just some of the differences between threaded screw and non-threaded. There are many different types of screw threads, and choosing the right 1 will depend on your needs and your budget.
Point
There are 3 types of screw heads with points: cone, oval, and half-dog. Each point is designed for a particular application, which determines its shape and tip. For screw applications, cone, oval, and half-dog points are common. Full dog points are not common, and they are available in a limited number of sizes and lengths. According to ASTM standards, point penetration contributes as much as 15% of the total holding power of the screw, but a cone-shaped point may be more preferred in some circumstances. There are several types of set screws, each with its own advantage. Flat-head screws reduce indentation and frequent adjustment. Dog-point screws help maintain a secure grip by securing the collar to the screw shaft. Cup-point set screws, on the other hand, provide a slip-resistant connection. The diameter of a cup-point screw is usually half of its shaft diameter. If the screw is too small, it may slack and cause the screw collar to slip. The UNF series has a larger area for tensile stress than coarse threads and is less prone to stripping. It’s used for external threads, limited engagement, and thinner walls. When using a UNF, always use a standard tap before a specialized tap. For example, a screw with a UNF point is the same size as a type C screw but with a shorter length.
Spacer
A spacer is an insulating material that sits between 2 parts and centers the shaft of a screw or other fastener. Spacers come in different sizes and shapes. Some of them are made of Teflon, which is thin and has a low coefficient of friction. Other materials used for spacers include steel, which is durable and works well in many applications. Plastic spacers are available in various thicknesses, ranging from 4.6 to 8 mm. They’re suitable for mounting gears and other items that require less contact surface. These devices are used for precision fastening applications and are essential fastener accessories. They create clearance gaps between the 2 joined surfaces or components and enable the screw or bolt to be torqued correctly. Here’s a quick guide to help you choose the right spacer for the job. There are many different spacers available, and you should never be without one. All you need is a little research and common sense. And once you’re satisfied with your purchase, you can make a more informed decision. A spacer is a component that allows the components to be spaced appropriately along a screw shaft. This tool is used to keep space between 2 objects, such as the spinning wheel and an adjacent metal structure. It also helps ensure that a competition game piece doesn’t rub against an adjacent metal structure. In addition to its common use, spacers can be used in many different situations. The next time you need a spacer, remember to check that the hole in your screw is threaded.
Nut
A nut is a simple device used to secure a screw shaft. The nut is fixed on each end of the screw shaft and rotates along its length. The nut is rotated by a motor, usually a stepper motor, which uses beam coupling to accommodate misalignments in the high-speed movement of the screw. Nuts are used to secure screw shafts to machined parts, and also to mount bearings on adapter sleeves and withdrawal sleeves. There are several types of nut for screw shafts. Some have radial anti-backlash properties, which prevent unwanted radial clearances. In addition, they are designed to compensate for thread wear. Several nut styles are available, including anti-backlash radial nuts, which have a spring that pushes down on the nut’s flexible fingers. Axial anti-backlash nuts also provide thread-locking properties. To install a ball nut, you must first align the tangs of the ball and nut. Then, you must place the adjusting nut on the shaft and tighten it against the spacer and spring washer. Then, you need to lubricate the threads, the ball grooves, and the spring washers. Once you’ve installed the nut, you can now install the ball screw assembly. A nut for screw shaft can be made with either a ball or a socket. These types differ from hex nuts in that they don’t need end support bearings, and are rigidly mounted at the ends. These screws can also have internal cooling mechanisms to improve rigidity. In this way, they are easier to tension than rotating screws. You can also buy hollow stationary screws for rotator nut assemblies. This type is great for applications requiring high heat and wide temperature changes, but you should be sure to follow the manufacturer’s instructions.
unbraked hub load up to 2000kg 6 holes PCD 139.7 trailer half axle kit complete with bearing, race ,seal, etc
more products:
Our Advantage
1>Our joint venture partners are American Famous axle company AXLETEK,we have make a cooperation for 6 years.So we can supply stable and high quality brakes.
2>We have Researching and Development Department in Detroit,so we are also capable of developing products according drawing or samples to meet the special requirement of our customes.
3>We can supply 7 inch,10 inch,12 inch and 12.25 inch brakes for the moment.
4>All the parts for the brakes are produced by ourself,so we can supply our customer high quality products with resonable price.
5>We can also supply axle assemly.
Specification
Hub Material: HT250 / QT450
Surface Treatment: galvanized white / painted black
Note: complete with bearing, race ,seal, lug nut, pin etc
101.6mm=4inch
108mm=4.25inch
114.3mm=4.5inch
120.65mm=4.75inch
139.7mm=5.5inch
Model No.
Brake type
Wideness
Thickness
Voltage
Cylinder
Max. Load
B07E(AZ008)
Electric Brake
7
1 1/4
12
2,000 lb
B10E(AZ004)
Electric Brake
10
2 1/4
12
3,500 lb
B11E(AZ017)
Electric Brake
11
2
12
6,000 lb
B12E(AZ003)
Electric Brake
12
2
12
7,000 lb
B35E(AZ056)
Electric Brake
10
1 3/4
12
3,500 lb
B44E(AZ063)
Electric Brake
10
2 1/4
12
4,400 lb
B10EA(AZ571)
Electric Brake self-adjusting
10
2 1/4
12
3,500 lb
B11EA(AZ064)
Electric Brake self-adjusting
11
2
12
6,000 lb
B12EA(AZ571)
Electric Brake self-adjusting
12
2
12
7,000 lb
B35EA(AZ060)
Electric Brake self-adjusting
10
1 3/4
12
3,500 lb
B44EA(AZ057)
Electric Brake self-adjusting
10
2 1/4
12
4,400 lb
B10EAP(AZ037)
Electric Brake self-adjusting w/parking
10
2 1/4
12
3,500 lb
B12EAP(AZ036)
Electric Brake self-adjusting w/parking
12
2
12
7,000 lb
B07EP(AZ034)
Electric Brake with Parking lever
7
1 1/4
12
2,000 lb
B10EP(AZ013)
Electric Brake with Parking lever
10
2 1/4
12
3,500 lb
B12EP(AZ011)
Electric Brake with Parking lever
12
2
12
7,000 lb
B35EP(AZ061)
Electric Brake with Parking lever
10
1 3/4
12
3,500 lb
B44EP(AZ062)
Electric Brake with Parking lever
10
2 1/4
12
4,400 lb
B09M(AZ038)
Mechannical Brake
9
1 3/4
3,000 lb
B09H(AZ031)
Hydraulic Brake
9
1 3/4
Duo-servo
3,000 lb
B10H(AZ007)
Hydraulic Brake
10
2 1/4
Uni-servo
3,500 lb
B12H(AZ006)
Hydraulic Brake
12
2
Uni-servo
7,000 lb
B10HB(AZ012)
Hydraulic Brake free-backing
10
2 1/4
Uni-servo
3,500 lb
B12HB(AZ571)
Hydraulic Brake free-backing
12
2
Uni-servo
7,000 lb
B10HBP(AZ019)
Hydraulic Brake free-backing w/parking
10
2 1/4
Uni-servo
3,500 lb
B12HBP(AZ018)
Hydraulic Brake free-backing w/parking
12
2
Uni-servo
7,000 lb
B10HP(AZ026)
Hydraulic Brake with Parking lever
10
2 1/4
Uni-servo
3,500 lb
B12HP(AZ571)
Hydraulic Brake with Parking lever
12
2
Uni-servo
7,000 lb
B1208E(AZ001a)
Heavy duty Electric Brake
12 1/4
3 3/8
12
8,000 lb
B1210E(AZ001b)
Heavy duty Electric Brake
12 1/4
3 3/8
12
10,000 lb
B1212E(AZ002)
Heavy duty Electric Brake
12 1/4
5
12
12,000 lb
B1208EP(AZ035)
Heavy duty Electric Brake w/Parking
12 1/4
3 3/8
12
8,000 lb
B1210EP(AZ001c)
Heavy duty Electric Brake w/Parking
12 1/4
3 3/8
12
10,000 lb
B1210H(AZ571)
Heavy duty Hydraulic Brake
12 1/4
3 3/8
Duo-servo
10,000 lb
…to be continued. More trailer chassis parts-axle,hub,drum,caliper… are available too
Packaging & Shipping
Generally, in neutral white boxes and brown cartons or as ur requirements.
All our products would be offerd to you only after they passed a series of serous tests. We offer them to you with an easy heart because we know you will be satisfied and safe with our product.
Company Profile
Established in 2006, HangZhou Airui Brake System Co., LTD is a Sino-American joint venture. The American AXLE TEKNOLOGY LLC is a famous AXLE company, specializing in the design, development and manufacture of AXLE and its parts, and has rich experience in the development of brakes, drums, AXLE and other trailer parts. One of the largest bridge and spare parts suppliers in Europe.
The company has passed the national CCC certification, ISO9001, TS16949 quality system certification, North American Vehicle parts AMECA certification, Canadian Standards Association CSA certification, ECE certification, technology has reached the world’s advanced level, and obtained a number of technical patents, has been widely recognized by customers. Company factory area of 65,000 square meters, more than 500 employees, including more than 30 professional technical research and development personnel, equipped with the world’s leading laboratory, specializing in trailer, rv bridge, brake, brake drum, spring suspension, connector, casters and related parts production, development and sales in one.
Products are mainly exported to the United States, Canada, Australia and other countries and regions. Core products, electromagnetic brake, axle, electromagnet, and other wheel end trailer parts, annual output of 2 million sets, accounting for more than 90% of the domestic export of similar products market share, North America 40-50% market share.
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2006,sell to North America(67.00%),Oceania(20.00%),Domestic Market(6.00%),South America(00.00%),Eastern Europe(00.00%),Southeast Asia(00.00%),Africa(00.00%),Eastern Asia(00.00%),Western Europe(00.00%),Central America(00.00%). There are total about 301-500 people in our office.
2. how can we guarantee quality? Always a pre-production sample before mass production; Always final Inspection before shipment;
3.what can you buy from us? Brake Assembly and Parts,Axle Assembly and Parts,Brake Pad,Brake Lining
4. why should you buy from us not from other suppliers? 1> be good at the formulation explore and develop,development team rank top 3 in China 2> huge sales department in America 3>with 8 years manufacture experience 4>300 acers factory 5>ISO/TS16949 and CSA certification 6>products sales over the world
5. what services can we provide? Accepted Delivery Terms: FOB,CFR,CIF,EXW; Accepted Payment Currency:USD,JPY; Accepted Payment Type: T/T,L/C,PayPal; Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
How to Select a Worm Shaft and Gear For Your Project
You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these 2 components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.
Gear 22
The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering. The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the 2 bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug. To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition. Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, 5 or 10 times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.
Worm Shaft 20
When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable. The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with 1 another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function. Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction. Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find 1 that fits your needs.
Gear 22’s axial pitch PX
The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22. The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg. In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm. In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.
Gear 22’s tooth parameters
A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts. Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter. The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed. For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.
Gear 22’s deflection
To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft. The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection. The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the 2 parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality. The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.
Original CZPT Truck Spare Parts Sub-box Spindle 12JSD160T-175715 For Heavy Truck
Part Name
Sub-box Spindle
Brand Name
Fast Gear
Part Number
12JSD160T-175715
Application
Heavy Duty Truck
Mini Order
One Set/ Piece
Packing
Carton,Wooden Box, Pallet
Supply Ability
1
Mobile
Mobile(Standby):
How to Determine the Quality of a Worm Shaft
There are many advantages of a worm shaft. It is easier to manufacture, as it does not require manual straightening. Among these benefits are ease of maintenance, reduced cost, and ease of installation. In addition, this type of shaft is much less prone to damage due to manual straightening. This article will discuss the different factors that determine the quality of a worm shaft. It also discusses the Dedendum, Root diameter, and Wear load capacity.
Root diameter
There are various options when choosing worm gearing. The selection depends on the transmission used and production possibilities. The basic profile parameters of worm gearing are described in the professional and firm literature and are used in geometry calculations. The selected variant is then transferred to the main calculation. However, you must take into account the strength parameters and the gear ratios for the calculation to be accurate. Here are some tips to choose the right worm gearing. The root diameter of a worm gear is measured from the center of its pitch. Its pitch diameter is a standardized value that is determined from its pressure angle at the point of zero gearing correction. The worm gear pitch diameter is calculated by adding the worm’s dimension to the nominal center distance. When defining the worm gear pitch, you have to keep in mind that the root diameter of the worm shaft must be smaller than the pitch diameter. Worm gearing requires teeth to evenly distribute the wear. For this, the tooth side of the worm must be convex in the normal and centre-line sections. The shape of the teeth, referred to as the evolvent profile, resembles a helical gear. Usually, the root diameter of a worm gear is more than a quarter inch. However, a half-inch difference is acceptable. Another way to calculate the gearing efficiency of a worm shaft is by looking at the worm’s sacrificial wheel. A sacrificial wheel is softer than the worm, so most wear and tear will occur on the wheel. Oil analysis reports of worm gearing units almost always show a high copper and iron ratio, suggesting that the worm’s gearing is ineffective.
Dedendum
The dedendum of a worm shaft refers to the radial length of its tooth. The pitch diameter and the minor diameter determine the dedendum. In an imperial system, the pitch diameter is referred to as the diametral pitch. Other parameters include the face width and fillet radius. Face width describes the width of the gear wheel without hub projections. Fillet radius measures the radius on the tip of the cutter and forms a trochoidal curve. The diameter of a hub is measured at its outer diameter, and its projection is the distance the hub extends beyond the gear face. There are 2 types of addendum teeth, 1 with short-addendum teeth and the other with long-addendum teeth. The gears themselves have a keyway (a groove machined into the shaft and bore). A key is fitted into the keyway, which fits into the shaft. Worm gears transmit motion from 2 shafts that are not parallel, and have a line-toothed design. The pitch circle has 2 or more arcs, and the worm and sprocket are supported by anti-friction roller bearings. Worm gears have high friction and wear on the tooth teeth and restraining surfaces. If you’d like to know more about worm gears, take a look at the definitions below.
CZPT’s whirling process
Whirling process is a modern manufacturing method that is replacing thread milling and hobbing processes. It has been able to reduce manufacturing costs and lead times while producing precision gear worms. In addition, it has reduced the need for thread grinding and surface roughness. It also reduces thread rolling. Here’s more on how CZPT whirling process works. The whirling process on the worm shaft can be used for producing a variety of screw types and worms. They can produce screw shafts with outer diameters of up to 2.5 inches. Unlike other whirling processes, the worm shaft is sacrificial, and the process does not require machining. A vortex tube is used to deliver chilled compressed air to the cutting point. If needed, oil is also added to the mix. Another method for hardening a worm shaft is called induction hardening. The process is a high-frequency electrical process that induces eddy currents in metallic objects. The higher the frequency, the more surface heat it generates. With induction heating, you can program the heating process to harden only specific areas of the worm shaft. The length of the worm shaft is usually shortened. Worm gears offer numerous advantages over standard gear sets. If used correctly, they are reliable and highly efficient. By following proper setup guidelines and lubrication guidelines, worm gears can deliver the same reliable service as any other type of gear set. The article by Ray Thibault, a mechanical engineer at the University of Virginia, is an excellent guide to lubrication on worm gears.
Wear load capacity
The wear load capacity of a worm shaft is a key parameter when determining the efficiency of a gearbox. Worms can be made with different gear ratios, and the design of the worm shaft should reflect this. To determine the wear load capacity of a worm, you can check its geometry. Worms are usually made with teeth ranging from 1 to 4 and up to twelve. Choosing the right number of teeth depends on several factors, including the optimisation requirements, such as efficiency, weight, and centre-line distance. Worm gear tooth forces increase with increased power density, causing the worm shaft to deflect more. This reduces its wear load capacity, lowers efficiency, and increases NVH behavior. Advances in lubricants and bronze materials, combined with better manufacturing quality, have enabled the continuous increase in power density. Those 3 factors combined will determine the wear load capacity of your worm gear. It is critical to consider all 3 factors before choosing the right gear tooth profile. The minimum number of gear teeth in a gear depends on the pressure angle at zero gearing correction. The worm diameter d1 is arbitrary and depends on a known module value, mx or mn. Worms and gears with different ratios can be interchanged. An involute helicoid ensures proper contact and shape, and provides higher accuracy and life. The involute helicoid worm is also a key component of a gear. Worm gears are a form of ancient gear. A cylindrical worm engages with a toothed wheel to reduce rotational speed. Worm gears are also used as prime movers. If you’re looking for a gearbox, it may be a good option. If you’re considering a worm gear, be sure to check its load capacity and lubrication requirements.
NVH behavior
The NVH behavior of a worm shaft is determined using the finite element method. The simulation parameters are defined using the finite element method and experimental worm shafts are compared to the simulation results. The results show that a large deviation exists between the simulated and experimental values. In addition, the bending stiffness of the worm shaft is highly dependent on the geometry of the worm gear toothings. Hence, an adequate design for a worm gear toothing can help reduce the NVH (noise-vibration) behavior of the worm shaft. To calculate the worm shaft’s NVH behavior, the main axes of moment of inertia are the diameter of the worm and the number of threads. This will influence the angle between the worm teeth and the effective distance of each tooth. The distance between the main axes of the worm shaft and the worm gear is the analytical equivalent bending diameter. The diameter of the worm gear is referred to as its effective diameter. The increased power density of a worm gear results in increased forces acting on the corresponding worm gear tooth. This leads to a corresponding increase in deflection of the worm gear, which negatively affects its efficiency and wear load capacity. In addition, the increasing power density requires improved manufacturing quality. The continuous advancement in bronze materials and lubricants has also facilitated the continued increase in power density. The toothing of the worm gears determines the worm shaft deflection. The bending stiffness of the worm gear toothing is also calculated by using a tooth-dependent bending stiffness. The deflection is then converted into a stiffness value by using the stiffness of the individual sections of the worm shaft. As shown in figure 5, a transverse section of a two-threaded worm is shown in the figure.
Standard wooden or carton package with bubble form or assigned by the customer
Payment
TT or L/C
Payment term
30% down payment and 70% before delivery base on FOB HangZhou
Delivery Period
around 30 days after receive the down payment
Our advantage 1.;We offer OEM and ODM service.; 2.;High quality iron and metal casting manufacturer.; 3.;Experienced technical and inspection team.; 4.;Abundant experience in exporting casting products.; 5.;Regularly production reports.;
Packing and delivery Packing:; Standard export packaging (Wooden,; steel,; carton case or pallet ); Shipping:;sea freight,; air freight,; express
Company Infomation HangZhou Xin Rong CZPT Casting Co.;,; Ltd was established in 1993( originally named HangZhou Rongxiang Casting plant);.; This is 1 of the leading OEM foundry with over 20 years experience in this field.; We specialized in sand casting,; metal casting,; shell mold casting etc.; Facilities:; shell core machines,; melting furnaces,; shot blast chambers,; grinding machines,; checkout chemical,; examination equipment,; CZPT front analyzer brinell hardness testers,; CNC machining center.; Products including:; Auto parts (steering knuckle / spindle,; brake disc,; brake drum,; wheel hub,; motor cover,; impeller,; pulley,; gear,; valve,; etc.;); kitchenware (gas stove parts,; pan support,; floor drain etc.;); Garden protection ( wrought iron gate,; fence parts,; etc.;); road construction ( manhole cover,; road floor drain,; etc.;); pipe fitting etc.;
Our Services 1.; We will ensure you that we will reply you within 12 hours for any questions about our products or quotation.; 2.; We will provide you the reasonable quotation 3.; we are follow the trade assurance mission which is ensure the on-time shipment and pre shipment product quality.; 4.; All of the technical detail,; drawings are confidential ,; unless we receive your permit in writing 5.; the sample will be provided according to your request.; The sample cost and the freight cost will be shouldered by the customer,; the sample is refundable when you place the volume order.;
FAQ 1.; Q:; Are you a factory or trading company? We’re a manufacturer with over 20 years of experience in casting.; 2.; Q:; How does your factory handle quality control? We are ISO9001 certified and product quality is our priority.;We will test all our raw material before production,; and have third party to do the professional inspection.; 3.; Q:;How to deal with the defective product? a.; We will need you to fill up the product defective form with some pictures,; we might also request for a sample of the defective product ( we will take care of the freight cost if it is manufacturing defective); b.; We will check and solve the issue,; then repair the defective items or send the replacement accordingly.; c.; We are willing to comply with customer’s reasonable requests.;
How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings
There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.
Involute splines
An effective side interference condition minimizes gear misalignment. When 2 splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by 5 mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment. Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to 50-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings. To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process. There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile. The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows 4 concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these 3 components.
Stiffness of coupling
The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using 2 different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these 2 methods. The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings. The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated. The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9. The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.
Misalignment
To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force. In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned. A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling. The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters. Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
Wear and fatigue failure
The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed. During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions. The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method. The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser. Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the 3 factors. A failure mode is often defined as a non-linear distribution of stresses and strains.
Product description Hydraulic core drilling rig is mainly used for geological general investigation and exploration,kinds of hole in concrete structure,road and tall building foundation exploration,river levees,subgrade grouting hole drilling and direct grouting,civil wells and earth temperature central air conditioner,etc.
Feature
Engine:Feed by hydraulic cylinder,the drilling efficiency is higher and it can save labor.
Drill rod:53×59 drilling rod adopted,high rigidity and strong delivery torque.
Spindle:Vertical spindle are fixed by 4 groups of bearing to ensure that the rotary machine is rigid enough for gravel layer and other complex geoloical conditions.
Mud pump:Equip mud pump with flow 160L/min,save cost and also make the structure compact
Concentrated handle, small footprint,light weight, strong decomposition, easy to move.
Technical parameter
The whole machine parameters
Model
YG130Y/130YY
YG180YG/180YYG
YG200Y/200YY
Drill hole depth
130m
180m
200m
Maximum opening diameter
Φ75-Φ220mm
Φ75-Φ220mm
Φ75-Φ325mm
Final hole diameter
Φ75mm
Φ75mm
Φ75mm
Take the initiative to drill pipe
53/59*4200mm
53/59*4200mm
53/59*4200mm
Drill pipe diameter
Φ42-60mm
Φ42-60mm
Φ42-60mm
Borehole inclination
90°- 75°
90°- 75°
90°- 75°
Power(diesel engine)
13.2/2200kw/r/min
13.2/2200kw/r/min
15/2200kw/r/min
Size
2.4*0.8*1.4m
2.4*0.8*1.3m
2.7*0.9*1.5
Vertical shaft
Vertical spindle speed
142,285,570r/min
130,480,730,1045r/min
64,28,287,557r/min
Vertical stroke
450mm
450mm
450mm
Hoist
Single rope lift
2000
2100
2500
Single rope winding speed
0.41-1.64m/s
0.35-2.23m/s
0.12-0.95m/s
Drum diameter
Φ140mm
Φ140mm
Φ140mm
Diameter of wire rope
Φ9.3mm
Φ9.3mm
Φ13mm
Wire rope capacity
27m
27m
35m
Rig
Rated load
18t
18t
18t
Effective height
6.5m
6.5m
6.5m
Tower leg specifications
Φ73mm
Φ73mm
Φ89mm
Mud pump
Model
BW95
BW95
BW145
Flow
95L/min
95L/min
145L/min
Maximum pressure
1.2Mpa
1.2Mpa
2Mpa
Reciprocating frequency
93times/min
93times/min
93times/min
Suction pipe diameter
Φ51mm*4.5m
Φ51mm*4.5m
Φ51mm*4.5m
How to Choose the Right Worm Shaft
You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.
Concave shape
The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements. The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit. The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening. When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions. The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.
Multiple-thread worms
Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time. The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination. Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal. The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.
Double-thread worm gears
In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space. Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing. Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step. Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.
Self-locking worm drive
A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety. A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook. A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time. Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice. An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.
>>> Product Overview KYBC stationary diesel engine driven self-priming pump is a pump with a novel structure developed on the base of similar technology abroad. The perfect combination of diesel engine and self -priming pump, together with four-wheel mobile trailer and outdoor shelter makes field operation possible, beyond the restriction of climate. The operation can be controlled both manually and automatically. Combined self-priming with non-clogging sewage, possessing the structure of axial-flow outer recirculation, the uniquely-designed pump body and impeller channel, diesel engine driven self-priming pump can absorb and discharge liquid with large particles and continuous fiber impurities, just as self-priming fresh water pump, without using bottom valve and pump container for water diversion. This pump is therefore can be widely used in municipal sewage discharge system as well as flood-fighting and emergency rescues. KYBC movable diesel engine driven self-priming is your best choice among all kinds of diesel engine driven self-priming pumps. Compared with domestic pumps of the same category, diesel engine driven self-priming pump is simpler in its structure, more better at self-priming work and more thoroughly in sewage charging. With its quality indexes taking the leading level in China, it has a good market appeal and promising future.
>>> Scope of Applications Ambient temperature ≤50°C, medium temperature ≤80°C, for specific job requirements, 200 °C is allowed. Medium PH level for cast iron is 6-9, for stainless steel is 2-13. The specific weight of the medium is required below 1240kg/m3 Self-priming lift should be controlled within the range of 4.5~5.5m, the overall length of suction pipes should be no more than 10m(≤10m) Pipe size capacity: the diameter of suspended particle is 50% of the diameter of the pump, and the length of fiber is 5times of pump’s diameter.
>>> Working Conditions Altitude: ≤2500m Ambient temperature: -25-55°C Relative air humidity: 9~95% Seismic intensity: 7 Flow range: 50~70(l/s) Head range: 5~70m Brands of diesel engine: WEICHAI, XIHU (WEST LAKE) DIS.FENG INSTITUTION, XIHU (WEST LAKE) DIS.FENG CUMMINS, HangZhou POWER, CHANGFA, JICHAI, YUCHAI, CZPT etc.
>>> Structure and Operating Principles KYBC diesel engine driven self-priming pump is composed of diesel engine, coupling, pump body, impeller, rear cover, mechanical seal, pump spindle, bearing block, imported pump, gas-liquid separator tube, water valve and drain connection. The structure of the pump is shown in the following figure. Principle of operation: the pump body with fluid reservoir inside and the working chamber of the pump, being connected with each other through the reflowing valve on the upper side and circulation valve beneath it, from the axial-flow outer recirculation system of the pump. When the pump stops working, it already has a volume of liquid reserve inside its fluid reservoir, when the pump runs, the liquid inside is ejected upward with the air flow under the function of impeller, then it reflows into the working cavity through the gas-liquid separator tube, at the same time, the gas exhausted out of the pump, which makes the pump vacuumed inside so as to get self-priming realized.
>>> Preparations before Starting Pump Check the fasteners of the joint parts, such as the pump seat, the coupling and the bearing carrier, and make sure that they would not loosen. If any of them get loose, fasten them. Check the connecting pipes and make sure that there is gas leakage. Switch on the water valve on the top of the pump, add a volume of water, which is no less than 2/3 of the pump volume. Then switch off the water valve. The next time start the pump, never need to do water rejection anymore. Get the power line of the storage battery routed to the power source, when the diesel engine is power-on, press down the starting button of the meter panel, give it a test run to see if it rotates clockwise(counterclockwise rotation is prohibited). Starting up: add antifreezing solution to the water tank of the diesel engine, and fill the fuel tank with diesel oil, then add some lubricating oil(labeled10w-40)to the engine. Route the power line of the starter to storage battery and pay attention to the positive and negative poles.
>>> Product Image
>>> Company Information&Advantages ZheJiang HangZhou provides booster pumps, submersible pumps, sewage pumps, fire fighting pumps, multistage vertical (horizontal) water pumps, diesel engine water pumps, water supply equipment and other pumps. Here we have modern production base of 60000 square meters, and 3000 square meters of office, professional R&D institution and technology team, which makes us a world-class company. At present, we have 2 factories, 1 is in Xihu (West Lake) Dis. District, ZheJiang City; the other is in HangZhou City, ZheJiang Province. So welcome to visit our factory.
1. Punctual delivery time:
We put your order into our tight production schedule, keep our client informed about production process, ensure your punctual delivery time.
Shipping notice/ insurance to you as soon as your order is shipped.
2. After sales service:
After receiving the goods, We accept ur feedback at first time.
We could provide installation guide, if you have need, we could give you global service.
Our Sales are 24-hours online for ur request.
3. Professional sales:
We value every inquiry sent to us and ensure quick competitive offer.
We cooperate with customer to bid tenders, and provide all necessory document.
We are a sales team, with all techinical support from engineer team.
ZheJiang HangZhou Pump have many global clients, we offer professional service to them. With the aim of “to establish a close strategic partnership and develop together with customers”. we will work whole heartedly to improve our products and service. We will also pledge to work jointly with businese partners to elevate our cooperation to a higher level and share businese together with our customers. We are looking forward to establishing relationships with you and your esteemed company in the near future.
How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings
There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.
Involute splines
An effective side interference condition minimizes gear misalignment. When 2 splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by 5 mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment. Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to 50-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings. To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process. There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile. The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows 4 concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these 3 components.
Stiffness of coupling
The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using 2 different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these 2 methods. The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings. The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated. The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9. The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.
Misalignment
To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force. In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned. A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling. The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters. Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
Wear and fatigue failure
The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed. During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions. The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method. The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser. Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the 3 factors. A failure mode is often defined as a non-linear distribution of stresses and strains.
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Analytical Approaches to Estimating Contact Pressures in Spline Couplings
A spline coupling is a type of mechanical connection between 2 rotating shafts. It consists of 2 parts – a coupler and a coupling. Both parts have teeth which engage and transfer loads. However, spline couplings are typically over-dimensioned, which makes them susceptible to fatigue and static behavior. Wear phenomena can also cause the coupling to fail. For this reason, proper spline coupling design is essential for achieving optimum performance.
Modeling a spline coupling
Spline couplings are becoming increasingly popular in the aerospace industry, but they operate in a slightly misaligned state, causing both vibrations and damage to the contact surfaces. To solve this problem, this article offers analytical approaches for estimating the contact pressures in a spline coupling. Specifically, this article compares analytical approaches with pure numerical approaches to demonstrate the benefits of an analytical approach. To model a spline coupling, first you create the knowledge base for the spline coupling. The knowledge base includes a large number of possible specification values, which are related to each other. If you modify 1 specification, it may lead to a warning for violating another. To make the design valid, you must create a spline coupling model that meets the specified specification values. After you have modeled the geometry, you must enter the contact pressures of the 2 spline couplings. Then, you need to determine the position of the pitch circle of the spline. In Figure 2, the centre of the male coupling is superposed to that of the female spline. Then, you need to make sure that the alignment meshing distance of the 2 splines is the same. Once you have the data you need to create a spline coupling model, you can begin by entering the specifications for the interface design. Once you have this data, you need to choose whether to optimize the internal spline or the external spline. You’ll also need to specify the tooth friction coefficient, which is used to determine the stresses in the spline coupling model 20. You should also enter the pilot clearance, which is the clearance between the tip 186 of a tooth 32 on 1 spline and the feature on the mating spline. After you have entered the desired specifications for the external spline, you can enter the parameters for the internal spline. For example, you can enter the outer diameter limit 154 of the major snap 54 and the minor snap 56 of the internal spline. The values of these parameters are displayed in color-coded boxes on the Spline Inputs and Configuration GUI screen 80. Once the parameters are entered, you’ll be presented with a geometric representation of the spline coupling model 20.
Creating a spline coupling model 20
The spline coupling model 20 is created by a product model software program 10. The software validates the spline coupling model against a knowledge base of configuration-dependent specification constraints and relationships. This report is then input to the ANSYS stress analyzer program. It lists the spline coupling model 20’s geometric configurations and specification values for each feature. The spline coupling model 20 is automatically recreated every time the configuration or performance specifications of the spline coupling model 20 are modified. The spline coupling model 20 can be configured using the product model software program 10. A user specifies the axial length of the spline stack, which may be zero, or a fixed length. The user also enters a radial mating face 148, if any, and selects a pilot clearance specification value of 14.5 degrees or 30 degrees. A user can then use the mouse 110 to modify the spline coupling model 20. The spline coupling knowledge base contains a large number of possible specification values and the spline coupling design rule. If the user tries to change a spline coupling model, the model will show a warning about a violation of another specification. In some cases, the modification may invalidate the design. In the spline coupling model 20, the user enters additional performance requirement specifications. The user chooses the locations where maximum torque is transferred for the internal and external splines 38 and 40. The maximum torque transfer location is determined by the attachment configuration of the hardware to the shafts. Once this is selected, the user can click “Next” to save the model. A preview of the spline coupling model 20 is displayed. The model 20 is a representation of a spline coupling. The spline specifications are entered in the order and arrangement as specified on the spline coupling model 20 GUI screen. Once the spline coupling specifications are entered, the product model software program 10 will incorporate them into the spline coupling model 20. This is the last step in spline coupling model creation.
Analysing a spline coupling model 20
An analysis of a spline coupling model consists of inputting its configuration and performance specifications. These specifications may be generated from another computer program. The product model software program 10 then uses its internal knowledge base of configuration dependent specification relationships and constraints to create a valid three-dimensional parametric model 20. This model contains information describing the number and types of spline teeth 32, snaps 34, and shoulder 36. When you are analysing a spline coupling, the software program 10 will include default values for various specifications. The spline coupling model 20 comprises an internal spline 38 and an external spline 40. Each of the splines includes its own set of parameters, such as its depth, width, length, and radii. The external spline 40 will also contain its own set of parameters, such as its orientation. Upon selecting these parameters, the software program will perform various analyses on the spline coupling model 20. The software program 10 calculates the nominal and maximal tooth bearing stresses and fatigue life of a spline coupling. It will also determine the difference in torsional windup between an internal and an external spline. The output file from the analysis will be a report file containing model configuration and specification data. The output file may also be used by other computer programs for further analysis. Once these parameters are set, the user enters the design criteria for the spline coupling model 20. In this step, the user specifies the locations of maximum torque transfer for both the external and internal spline 38. The maximum torque transfer location depends on the configuration of the hardware attached to the shafts. The user may enter up to 4 different performance requirement specifications for each spline. The results of the analysis show that there are 2 phases of spline coupling. The first phase shows a large increase in stress and vibration. The second phase shows a decline in both stress and vibration levels. The third stage shows a constant meshing force between 300N and 320N. This behavior continues for a longer period of time, until the final stage engages with the surface.
Misalignment of a spline coupling
A study aimed to investigate the position of the resultant contact force in a spline coupling engaging teeth under a steady torque and rotating misalignment. The study used numerical methods based on Finite Element Method (FEM) models. It produced numerical results for nominal conditions and parallel offset misalignment. The study considered 2 levels of misalignment – 0.02 mm and 0.08 mm – with different loading levels. The results showed that the misalignment between the splines and rotors causes a change in the meshing force of the spline-rotor coupling system. Its dynamics is governed by the meshing force of splines. The meshing force of a misaligned spline coupling is related to the rotor-spline coupling system parameters, the transmitting torque, and the dynamic vibration displacement. Despite the lack of precise measurements, the misalignment of splines is a common problem. This problem is compounded by the fact that splines usually feature backlash. This backlash is the result of the misaligned spline. The authors analyzed several splines, varying pitch diameters, and length/diameter ratios. A spline coupling is a two-dimensional mechanical system, which has positive backlash. The spline coupling is comprised of a hub and shaft, and has tip-to-root clearances that are larger than the backlash. A form-clearance is sufficient to prevent tip-to-root fillet contact. The torque on the splines is transmitted via friction. When a spline coupling is misaligned, a torque-biased thrust force is generated. In such a situation, the force can exceed the torque, causing the component to lose its alignment. The two-way transmission of torque and thrust is modeled analytically in the present study. The analytical approach provides solutions that can be integrated into the design process. So, the next time you are faced with a misaligned spline coupling problem, make sure to use an analytical approach! In this study, the spline coupling is analyzed under nominal conditions without a parallel offset misalignment. The stiffness values obtained are the percentage difference between the nominal pitch diameter and load application diameter. Moreover, the maximum percentage difference in the measured pitch diameter is 1.60% under a torque of 5000 N*m. The other parameter, the pitch angle, is taken into consideration in the calculation.
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Guide to Drive Shafts and U-Joints
If you’re concerned about the performance of your car’s driveshaft, you’re not alone. Many car owners are unaware of the warning signs of a failed driveshaft, but knowing what to look for can help you avoid costly repairs. Here is a brief guide on drive shafts, U-joints and maintenance intervals. Listed below are key points to consider before replacing a vehicle driveshaft.
Symptoms of Driveshaft Failure
Identifying a faulty driveshaft is easy if you’ve ever heard a strange noise from under your car. These sounds are caused by worn U-joints and bearings supporting the drive shaft. When they fail, the drive shafts stop rotating properly, creating a clanking or squeaking sound. When this happens, you may hear noise from the side of the steering wheel or floor. In addition to noise, a faulty driveshaft can cause your car to swerve in tight corners. It can also lead to suspended bindings that limit overall control. Therefore, you should have these symptoms checked by a mechanic as soon as you notice them. If you notice any of the symptoms above, your next step should be to tow your vehicle to a mechanic. To avoid extra trouble, make sure you’ve taken precautions by checking your car’s oil level. In addition to these symptoms, you should also look for any noise from the drive shaft. The first thing to look for is the squeak. This was caused by severe damage to the U-joint attached to the drive shaft. In addition to noise, you should also look for rust on the bearing cap seals. In extreme cases, your car can even shudder when accelerating. Vibration while driving can be an early warning sign of a driveshaft failure. Vibration can be due to worn bushings, stuck sliding yokes, or even springs or bent yokes. Excessive torque can be caused by a worn center bearing or a damaged U-joint. The vehicle may make unusual noises in the chassis system. If you notice these signs, it’s time to take your car to a mechanic. You should check regularly, especially heavy vehicles. If you’re not sure what’s causing the noise, check your car’s transmission, engine, and rear differential. If you suspect that a driveshaft needs to be replaced, a certified mechanic can replace the driveshaft in your car.
Drive shaft type
Driveshafts are used in many different types of vehicles. These include four-wheel drive, front-engine rear-wheel drive, motorcycles and boats. Each type of drive shaft has its own purpose. Below is an overview of the 3 most common types of drive shafts: The driveshaft is a circular, elongated shaft that transmits torque from the engine to the wheels. Drive shafts often contain many joints to compensate for changes in length or angle. Some drive shafts also include connecting shafts and internal constant velocity joints. Some also include torsional dampers, spline joints, and even prismatic joints. The most important thing about the driveshaft is that it plays a vital role in transmitting torque from the engine to the wheels. The drive shaft needs to be both light and strong to move torque. While steel is the most commonly used material for automotive driveshafts, other materials such as aluminum, composites, and carbon fiber are also commonly used. It all depends on the purpose and size of the vehicle. Precision Manufacturing is a good source for OEM products and OEM driveshafts. So when you’re looking for a new driveshaft, keep these factors in mind when buying. Cardan joints are another common drive shaft. A universal joint, also known as a U-joint, is a flexible coupling that allows 1 shaft to drive the other at an angle. This type of drive shaft allows power to be transmitted while the angle of the other shaft is constantly changing. While a gimbal is a good option, it’s not a perfect solution for all applications. CZPT, Inc. has state-of-the-art machinery to service all types of drive shafts, from small cars to race cars. They serve a variety of needs, including racing, industry and agriculture. Whether you need a new drive shaft or a simple adjustment, the staff at CZPT can meet all your needs. You’ll be back on the road soon!
U-joint
If your car yoke or u-joint shows signs of wear, it’s time to replace them. The easiest way to replace them is to follow the steps below. Use a large flathead screwdriver to test. If you feel any movement, the U-joint is faulty. Also, inspect the bearing caps for damage or rust. If you can’t find the u-joint wrench, try checking with a flashlight. When inspecting U-joints, make sure they are properly lubricated and lubricated. If the joint is dry or poorly lubricated, it can quickly fail and cause your car to squeak while driving. Another sign that a joint is about to fail is a sudden, excessive whine. Check your u-joints every year or so to make sure they are in proper working order. Whether your u-joint is sealed or lubricated will depend on the make and model of your vehicle. When your vehicle is off-road, you need to install lubricable U-joints for durability and longevity. A new driveshaft or derailleur will cost more than a U-joint. Also, if you don’t have a good understanding of how to replace them, you may need to do some transmission work on your vehicle. When replacing the U-joint on the drive shaft, be sure to choose an OEM replacement whenever possible. While you can easily repair or replace the original head, if the u-joint is not lubricated, you may need to replace it. A damaged gimbal joint can cause problems with your car’s transmission or other critical components. Replacing your car’s U-joint early can ensure its long-term performance. Another option is to use 2 CV joints on the drive shaft. Using multiple CV joints on the drive shaft helps you in situations where alignment is difficult or operating angles do not match. This type of driveshaft joint is more expensive and complex than a U-joint. The disadvantages of using multiple CV joints are additional length, weight, and reduced operating angle. There are many reasons to use a U-joint on a drive shaft.
maintenance interval
Checking U-joints and slip joints is a critical part of routine maintenance. Most vehicles are equipped with lube fittings on the driveshaft slip joint, which should be checked and lubricated at every oil change. CZPT technicians are well-versed in axles and can easily identify a bad U-joint based on the sound of acceleration or shifting. If not repaired properly, the drive shaft can fall off, requiring expensive repairs. Oil filters and oil changes are other parts of a vehicle’s mechanical system. To prevent rust, the oil in these parts must be replaced. The same goes for transmission. Your vehicle’s driveshaft should be inspected at least every 60,000 miles. The vehicle’s transmission and clutch should also be checked for wear. Other components that should be checked include PCV valves, oil lines and connections, spark plugs, tire bearings, steering gearboxes and brakes. If your vehicle has a manual transmission, it is best to have it serviced by CZPT’s East Lexington experts. These services should be performed every 2 to 4 years or every 24,000 miles. For best results, refer to the owner’s manual for recommended maintenance intervals. CZPT technicians are experienced in axles and differentials. Regular maintenance of your drivetrain will keep it in good working order.