Q345B steel,Height 500, upper 16mm, lower 18mm. Mid web 10mm
Cross Beam
Mild Alloy Q235
10
King Pin
Size: 50# (2”) or 90#(3.5”); Type: welded or assembled
11
Landing Gear
FUWA, JOST Brand Single side operation or double side operation, Static capacity 28Ton
12
Electrical & Paint
Electrical
Rear light, rear reflector, turn indicative light, side reflector, fog lamp, number plate light
Lights & Reflectors
24V, 7 lines
Painting
zinc-rich primer and modified urethane topcoat as customers’ choices.
Accessories
TOOL BOX (BOX ONLY)—PROVIDED WITH THE TRAILER TWO SPARE WHEEL HOLDER(WINCH),BUT NO SPARE TYRES
I.The Application and the Technical Highlights:
—The low bed semitrailers are mainly suitable for the MID/Long distance transportation of mechanical equipment, large objects, highway construction equipment, large tanks, power plant equipment or machine, and all sorts of steel products.
—The low bed semitrailer can bed divide into flat bed low bed trailer, concave low bed trailer, tyres appear low bed trailer, tyres covered low bed trailer. The concave low bed trailer structured with tyre appeared style, the height of the cargo’s carrying platform from ground is 900mm.-Low platform makes the stable transportation.
—The chassis is ladder type,longitudinal beam section is H-shaped. It has good rigidity and high strength. — High Quality Body and high-10sile steel for heavy loading capacity — BPW, CZPT or Certificated Chinese Axles —ABS brake system —WABCO Vehicle Control System —JOST ,FUWA or Chinese brand parking leg and king pin —Air and Mechanical Suspension —Strengthen the Chassis Instructure
II.The Advantage ***Frame:using the advanced assembly welded equipments to weld the space frame structure which formed by welded-type longitudinal beam (made of 16Mn steel plate) and the whole Run-through cross beam.Our consider the strength,stiffness and toughness of the frame and design the frame is strong enough to carry the heavy cargo. ***Suspension: Lightweight design.High-strength material with strong carrying capacity, remarkable wear resistance property and performance stability and long service life.Wheel Track adjustable easily and accurately, which protect the tires from abnormal wear.Passed strict bench testing and road testing. ***Axle:Specially processed one-piece spindle of high quality low alloy steel, which possesses strong loading capacity, long life, light weight and remarkable performance.High machining precision of the braking system makes the braking performance more stable.
III.Advanced Process ~~~Design Drawing: Before production, we will sent the design drawing to our customer to confirm the detail of the vehicle. We hope we can supply the most suitable product to our customer.
~~~Cutting and Welding: The I beam cutting adopt the Computer Numerical Control Plasma Cutting Machine. The I beam welding adopt the Gantry Main Sill Welding Machine.
~~~The Beam Welding: Main beam and side beam all use I-shaped beam, it can ensure the trailer more durable.Reinforced rear plate can avoid the rear plate was broken away when heavy duty machines climbing the ramp of trailer.
~~~Surface Treatment: In order to remove the rust of the trailer body, we use the sand blasting to retreat the surface of the trailer. The trailer can have the beautiful appearance,the painting will be coating evenly, firm adhension, gloss more durable
~~~Painting: One layer of the anti-rust painting, 2 layer of painting
~~~Test: We will test the quality of the trailer before delivery.
IV.The Detail of the Low Bed Trailer
V. Classification Of The Low Bed Trailer
VI. Guarrantee For The Parts Of The Low Bed Traielr:
ITEM NAME
WARRANTY
ITEM NAME
WARRANTY
MAIN FRAME
FRAME
1 YEAR
RUNNING GEAR
AXLE
6 MONTHS
SUSPENSION
6 MONTHS
AXLE BEARING
3 MONTHS
KING PIN
1 YEAR
WHEEL HUB
3 MONTHS
BALANCE ARM
3 MONTHS
ITEM NAME
WARRANTY
ITEM NAME
WARRANTY
BRAKING DEVICE
BRAKE DRUM
3 MONTHS
SUPPORT DEVICE
LXIHU (WEST LAKE) DIS. GEAR
6 MONTHS
BRKE CHAMBER
3 MONTHS
SPARE WHEEL CARRIER
6 MONTHS
AIR RESERVOIR
6 MONTHS
ITEM NAME
WARRANTY
OTHERS
LEAF SPRING
3 MONTHS
BRAKE CHAMBER DIAPHRAGM
3 MONTHS
EMERGENCY RELAY VALVE
3 MONTHS
BRAKE SHOE
3 MONTHS
RELAY VALVE
3 MONTHS
VII. DEALING PROCESS
1. You send us an inquiries on your desired trailer through our contact information. 2. We shall reply you in 12 hours after we received our inquiry. 3. We will negotiate the detail of the trailer on your requirement. 4. Confirmed on the tech data. 5. Sign contract. 6.30% down payment or LC issuing. 7. Production 8. The Manufacturig process with updated news. 9. The Production completement. 10.Balance payment . 11.Arrange Shipment and Custom Clearance 12. A/S service for 1 year.
Tri-Axles LowBedSemiTrailer 50 Tons 60 Tons Low Bed Semi Trailers for Sale
How to Determine the Quality of a Worm Shaft
There are many advantages of a worm shaft. It is easier to manufacture, as it does not require manual straightening. Among these benefits are ease of maintenance, reduced cost, and ease of installation. In addition, this type of shaft is much less prone to damage due to manual straightening. This article will discuss the different factors that determine the quality of a worm shaft. It also discusses the Dedendum, Root diameter, and Wear load capacity.
Root diameter
There are various options when choosing worm gearing. The selection depends on the transmission used and production possibilities. The basic profile parameters of worm gearing are described in the professional and firm literature and are used in geometry calculations. The selected variant is then transferred to the main calculation. However, you must take into account the strength parameters and the gear ratios for the calculation to be accurate. Here are some tips to choose the right worm gearing. The root diameter of a worm gear is measured from the center of its pitch. Its pitch diameter is a standardized value that is determined from its pressure angle at the point of zero gearing correction. The worm gear pitch diameter is calculated by adding the worm’s dimension to the nominal center distance. When defining the worm gear pitch, you have to keep in mind that the root diameter of the worm shaft must be smaller than the pitch diameter. Worm gearing requires teeth to evenly distribute the wear. For this, the tooth side of the worm must be convex in the normal and centre-line sections. The shape of the teeth, referred to as the evolvent profile, resembles a helical gear. Usually, the root diameter of a worm gear is more than a quarter inch. However, a half-inch difference is acceptable. Another way to calculate the gearing efficiency of a worm shaft is by looking at the worm’s sacrificial wheel. A sacrificial wheel is softer than the worm, so most wear and tear will occur on the wheel. Oil analysis reports of worm gearing units almost always show a high copper and iron ratio, suggesting that the worm’s gearing is ineffective.
Dedendum
The dedendum of a worm shaft refers to the radial length of its tooth. The pitch diameter and the minor diameter determine the dedendum. In an imperial system, the pitch diameter is referred to as the diametral pitch. Other parameters include the face width and fillet radius. Face width describes the width of the gear wheel without hub projections. Fillet radius measures the radius on the tip of the cutter and forms a trochoidal curve. The diameter of a hub is measured at its outer diameter, and its projection is the distance the hub extends beyond the gear face. There are 2 types of addendum teeth, 1 with short-addendum teeth and the other with long-addendum teeth. The gears themselves have a keyway (a groove machined into the shaft and bore). A key is fitted into the keyway, which fits into the shaft. Worm gears transmit motion from 2 shafts that are not parallel, and have a line-toothed design. The pitch circle has 2 or more arcs, and the worm and sprocket are supported by anti-friction roller bearings. Worm gears have high friction and wear on the tooth teeth and restraining surfaces. If you’d like to know more about worm gears, take a look at the definitions below.
CZPT’s whirling process
Whirling process is a modern manufacturing method that is replacing thread milling and hobbing processes. It has been able to reduce manufacturing costs and lead times while producing precision gear worms. In addition, it has reduced the need for thread grinding and surface roughness. It also reduces thread rolling. Here’s more on how CZPT whirling process works. The whirling process on the worm shaft can be used for producing a variety of screw types and worms. They can produce screw shafts with outer diameters of up to 2.5 inches. Unlike other whirling processes, the worm shaft is sacrificial, and the process does not require machining. A vortex tube is used to deliver chilled compressed air to the cutting point. If needed, oil is also added to the mix. Another method for hardening a worm shaft is called induction hardening. The process is a high-frequency electrical process that induces eddy currents in metallic objects. The higher the frequency, the more surface heat it generates. With induction heating, you can program the heating process to harden only specific areas of the worm shaft. The length of the worm shaft is usually shortened. Worm gears offer numerous advantages over standard gear sets. If used correctly, they are reliable and highly efficient. By following proper setup guidelines and lubrication guidelines, worm gears can deliver the same reliable service as any other type of gear set. The article by Ray Thibault, a mechanical engineer at the University of Virginia, is an excellent guide to lubrication on worm gears.
Wear load capacity
The wear load capacity of a worm shaft is a key parameter when determining the efficiency of a gearbox. Worms can be made with different gear ratios, and the design of the worm shaft should reflect this. To determine the wear load capacity of a worm, you can check its geometry. Worms are usually made with teeth ranging from 1 to 4 and up to twelve. Choosing the right number of teeth depends on several factors, including the optimisation requirements, such as efficiency, weight, and centre-line distance. Worm gear tooth forces increase with increased power density, causing the worm shaft to deflect more. This reduces its wear load capacity, lowers efficiency, and increases NVH behavior. Advances in lubricants and bronze materials, combined with better manufacturing quality, have enabled the continuous increase in power density. Those 3 factors combined will determine the wear load capacity of your worm gear. It is critical to consider all 3 factors before choosing the right gear tooth profile. The minimum number of gear teeth in a gear depends on the pressure angle at zero gearing correction. The worm diameter d1 is arbitrary and depends on a known module value, mx or mn. Worms and gears with different ratios can be interchanged. An involute helicoid ensures proper contact and shape, and provides higher accuracy and life. The involute helicoid worm is also a key component of a gear. Worm gears are a form of ancient gear. A cylindrical worm engages with a toothed wheel to reduce rotational speed. Worm gears are also used as prime movers. If you’re looking for a gearbox, it may be a good option. If you’re considering a worm gear, be sure to check its load capacity and lubrication requirements.
NVH behavior
The NVH behavior of a worm shaft is determined using the finite element method. The simulation parameters are defined using the finite element method and experimental worm shafts are compared to the simulation results. The results show that a large deviation exists between the simulated and experimental values. In addition, the bending stiffness of the worm shaft is highly dependent on the geometry of the worm gear toothings. Hence, an adequate design for a worm gear toothing can help reduce the NVH (noise-vibration) behavior of the worm shaft. To calculate the worm shaft’s NVH behavior, the main axes of moment of inertia are the diameter of the worm and the number of threads. This will influence the angle between the worm teeth and the effective distance of each tooth. The distance between the main axes of the worm shaft and the worm gear is the analytical equivalent bending diameter. The diameter of the worm gear is referred to as its effective diameter. The increased power density of a worm gear results in increased forces acting on the corresponding worm gear tooth. This leads to a corresponding increase in deflection of the worm gear, which negatively affects its efficiency and wear load capacity. In addition, the increasing power density requires improved manufacturing quality. The continuous advancement in bronze materials and lubricants has also facilitated the continued increase in power density. The toothing of the worm gears determines the worm shaft deflection. The bending stiffness of the worm gear toothing is also calculated by using a tooth-dependent bending stiffness. The deflection is then converted into a stiffness value by using the stiffness of the individual sections of the worm shaft. As shown in figure 5, a transverse section of a two-threaded worm is shown in the figure.
1.Radial truck tire, TBR tire 2.Design with strong structure, good load capacity 3.Good anti-wear and anti-puncture attributes 4.DOT,ECE, ISO9001,ISO14001
1. Our Truck Tyre advantages • Complete certifications show that our tyre quality has reached international standards: ISO , CCC , DOT , ECE , REACH , EU-LABEL , GCC , SONCAP , SNI , SGS etc. • Over 10 years’ experience, we are the expert in tyre filed and our brands have gained a high Market awareness. 2. TBR factory with Japan Technology • Strict quality control from raw material to technology • Steel Wire : BEKAERT • Carbon Black: CABOT • Equipment: Imported from U.S., Germany etc. · USA spindle room of RJS; · Cutting machine from Germany KARL EUGEN FISCHER; · X-ray detection machine from Germany Koeman & YXLON; · USA Atomic absorption spectrum instrument of THERMO; · Unique 5 meters drum giant fetal endurance testing machine in China • Technology from YOKOHAMA 3. Competitive price and first-class quality · Factory price with strict quality control · The world’s first-class technology from YOKOHAMA · 7 – 15 days prompt delivery guaranteed · International standard export packing: in bulk or plastic belts 4. Comprehensive Truck Tyre Sizes Tube Tyres/Tires: 8.25R16 8.25R20 900R20 1000R20 1100R20 1200R20 1200R24 etc. Tubeless Tyres/Tires: 11R22.512R22.5 13R22.5 295/80R22.5 315/80R22.5 385/65R22.5 etc. 5. World-class truck tyre supplier, weare your best choice Relying on science and technology strength and keeping in step with world first class level.We will constantly research and develop new products.Meanwhile,we serve clients with high quality products and superior service and endeavor to leading the tire industry. 6. Good feedback from customers The quality is the life of an enterprise. Our tires have been sold to over 120 countries and regions. At present, the rate of equipment availability and qualification of tyre products have both reached 99.8%. Meanwhile, our tires also gained a high reputation from customers from home and abroad. 7. Shipping company support, we provide prompt and safe delivery We cooperates with several shipping companies and agents,which will guarantee a competitive freight cost, the prompt, safe and on-time delivery. 8. Our Warranty · TBR: 100,000 kilometers guaranteed 9. Excellent after-sale service · Provide specification technical guidance; · Ensuring for adequate logistic capability; · Satisfying customer order needs; · Working to reduce reserves; · Improving communication way; · Optimize after-sale service procedure according to customer feedback With our 10 years’ manufacturing and exporting experience,and boasting of our perfect quality, reasonable price, on-time delivery and excellent after-sale service system, our company and our tyre products have gained high trust and reputation from customers. In Conclusion: 1. We are TBR , PCR, OTR tyres factory with over 10years experience and knowledge. 2. ISO , CCC , DOT , ECE , S-MARK , EU-LABEL , REACH , GCC , SNI , SONCAP, etc. 3. Production capacity: TBR (3,600,000 sets) / PCR (5,000,000 sets). 4.Truck tyre sizes: 385/65R22.5 / 315/80R22.5 / 315/70R22.5 / 295/80R22.5 / 295/75R22.5 / 285/70R19.5 / 235/75R17.5 / 13R22.5 / 11R24.5 / 11R24.5 / 1200R24 / 1200R20 / 1100R20 / 1000R20 / 825R16 / 750R16 etc. If you have any question or inquiry, please contact us by phone or leaving your message below. Our sales team will get back to you within 12hours.
SIZE
PLY RATE
DEPTH(mm)
STHangZhouRD RIMS
INNER TUBE
LOAD INDEX
7.00R16LT
12PR
10.5
5.50F
TT
115/110
14PR
118/114
7.50R16LT
12PR
13.5
6.00G
TT
120/116
14PR
122/118
8.25R16LT
14PR
14.5
6.50H
TT
126/122
16PR
128/124
8.25R20
14PR
15
6.5
TT
136/134
16PR
139/137
9.00R20
14PR
15.5
7
TT
141/139
16PR
144/142
10.00R20
16PR
16
7.5
TT
146/143
18PR
149/146
11.00R20
16PR
17
8
TT
150/147
18PR
152/149
12.00R20
18PR
17
8.5
TT
154/151
20PR
156/153
11R22.5
14PR
17.5
8.25
TL
144/142
16PR
146/143
12.00R24
18PR
16
8.5
TT
158/155
20PR
160/157
13R22.5
18PR
16.5
9.75
TL
154/151
315/80R22.5
16PR
17.5
9
TL
151/148
18PR
154/151
20PR
156/150
Worm Gear Motors
Worm gear motors are often preferred for quieter operation because of the smooth sliding motion of the worm shaft. Unlike gear motors with teeth, which may click as the worm turns, worm gear motors can be installed in a quiet area. In this article, we will talk about the CZPT whirling process and the various types of worms available. We’ll also discuss the benefits of worm gear motors and worm wheel.
worm gear
In the case of a worm gear, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the circular pitch of the mating revolving pinion of the worm gear. A worm with 1 start is known as a worm with a lead. This leads to a smaller worm wheel. Worms can work in tight spaces because of their small profile. Generally, a worm gear has high efficiency, but there are a few disadvantages. Worm gears are not recommended for high-heat applications because of their high level of rubbing. A full-fluid lubricant film and the low wear level of the gear reduce friction and wear. Worm gears also have a lower wear rate than a standard gear. The worm shaft and worm gear is also more efficient than a standard gear. The worm gear shaft is cradled within a self-aligning bearing block that is attached to the gearbox casing. The eccentric housing has radial bearings on both ends, enabling it to engage with the worm gear wheel. The drive is transferred to the worm gear shaft through bevel gears 13A, 1 fixed at the ends of the worm gear shaft and the other in the center of the cross-shaft.
worm wheel
In a worm gearbox, the pinion or worm gear is centered between a geared cylinder and a worm shaft. The worm gear shaft is supported at either end by a radial thrust bearing. A gearbox’s cross-shaft is fixed to a suitable drive means and pivotally attached to the worm wheel. The input drive is transferred to the worm gear shaft 10 through bevel gears 13A, 1 of which is fixed to the end of the worm gear shaft and the other at the centre of the cross-shaft. Worms and worm wheels are available in several materials. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a good choice for high-speed applications. Cast iron worm wheels are cheap and suitable for light loads. MC nylon worm wheels are highly wear-resistant and machinable. Aluminum bronze worm wheels are available and are good for applications with severe wear conditions. When designing a worm wheel, it is vital to determine the correct lubricant for the worm shaft and a corresponding worm wheel. A suitable lubricant should have a kinematic viscosity of 300 mm2/s and be used for worm wheel sleeve bearings. The worm wheel and worm shaft should be properly lubricated to ensure their longevity.
Multi-start worms
A multi-start worm gear screw jack combines the benefits of multiple starts with linear output speeds. The multi-start worm shaft reduces the effects of single start worms and large ratio gears. Both types of worm gears have a reversible worm that can be reversed or stopped by hand, depending on the application. The worm gear’s self-locking ability depends on the lead angle, pressure angle, and friction coefficient. A single-start worm has a single thread running the length of its shaft. The worm advances 1 tooth per revolution. A multi-start worm has multiple threads in each of its threads. The gear reduction on a multi-start worm is equal to the number of teeth on the gear minus the number of starts on the worm shaft. In general, a multi-start worm has 2 or 3 threads. Worm gears can be quieter than other types of gears because the worm shaft glides rather than clicking. This makes them an excellent choice for applications where noise is a concern. Worm gears can be made of softer material, making them more noise-tolerant. In addition, they can withstand shock loads. Compared to gears with toothed teeth, worm gears have a lower noise and vibration rate.
CZPT whirling process
The CZPT whirling process for worm shafts raises the bar for precision gear machining in small to medium production volumes. The CZPT whirling process reduces thread rolling, increases worm quality, and offers reduced cycle times. The CZPT LWN-90 whirling machine features a steel bed, programmable force tailstock, and five-axis interpolation for increased accuracy and quality. Its 4,000-rpm, 5-kW whirling spindle produces worms and various types of screws. Its outer diameters are up to 2.5 inches, while its length is up to 20 inches. Its dry-cutting process uses a vortex tube to deliver chilled compressed air to the cutting point. Oil is also added to the mixture. The worm shafts produced are free of undercuts, reducing the amount of machining required. Induction hardening is a process that takes advantage of the whirling process. The induction hardening process utilizes alternating current (AC) to cause eddy currents in metallic objects. The higher the frequency, the higher the surface temperature. The electrical frequency is monitored through sensors to prevent overheating. Induction heating is programmable so that only certain parts of the worm shaft will harden.
Common tangent at an arbitrary point on both surfaces of the worm wheel
A worm gear consists of 2 helical segments with a helix angle equal to 90 degrees. This shape allows the worm to rotate with more than 1 tooth per rotation. A worm’s helix angle is usually close to 90 degrees and the body length is fairly long in the axial direction. A worm gear with a lead angle g has similar properties as a screw gear with a helix angle of 90 degrees. The axial cross section of a worm gear is not conventionally trapezoidal. Instead, the linear part of the oblique side is replaced by cycloid curves. These curves have a common tangent near the pitch line. The worm wheel is then formed by gear cutting, resulting in a gear with 2 meshing surfaces. This worm gear can rotate at high speeds and still operate quietly. A worm wheel with a cycloid pitch is a more efficient worm gear. It reduces friction between the worm and the gear, resulting in greater durability, improved operating efficiency, and reduced noise. This pitch line also helps the worm wheel engage more evenly and smoothly. Moreover, it prevents interference with their appearance. It also makes worm wheel and gear engagement smoother.
Calculation of worm shaft deflection
There are several methods for calculating worm shaft deflection, and each method has its own set of disadvantages. These commonly used methods provide good approximations but are inadequate for determining the actual worm shaft deflection. For example, these methods do not account for the geometric modifications to the worm, such as its helical winding of teeth. Furthermore, they overestimate the stiffening effect of the gearing. Hence, efficient thin worm shaft designs require other approaches. Fortunately, several methods exist to determine the maximum worm shaft deflection. These methods use the finite element method, and include boundary conditions and parameter calculations. Here, we look at a couple of methods. The first method, DIN 3996, calculates the maximum worm shaft deflection based on the test results, while the second one, AGMA 6022, uses the root diameter of the worm as the equivalent bending diameter. The second method focuses on the basic parameters of worm gearing. We’ll take a closer look at each. We’ll examine worm gearing teeth and the geometric factors that influence them. Commonly, the range of worm gearing teeth is 1 to four, but it can be as large as twelve. Choosing the teeth should depend on optimization requirements, including efficiency and weight. For example, if a worm gearing needs to be smaller than the previous model, then a small number of teeth will suffice.
Trailer Spare Parts 24ton 28ton 32ton 36ton Boogie Suspension Super Bogie
1.Company introduction:
ZheJiang CZPT Co.,Ltd is 1 of the major manufacturers specializing in the production of trailer axles.
Our company has high technological background, sophisticated manufacturing technology, advances detection means, perfect quality assurance system. It is a specialized manufacturer integrating scientific research, design, production and sales.
The production of “FUSAI” trailer axles passed the national authoritative department detection. The fatigue life is up to 1,500,000 times without damage-more than 3 times above the national standard, which is in the leading domestic level, and reach or exceed the international standards. Our products are popular not only in domestic markets, but all over the world. Since the products are designed and optimized by computer, they have reasonable structure, good braking performance, high strength and rigidity, strong bearing capacity, long service life, good service, trusted by the users.
2.”FUSAI” brand German type trailer axle is designed according to the related European standard. The rated loading capacity of this trailer parts is available from 12 ton to 18 ton. 1.German spindle design which is the widely used in the industry with proven performance 2.Low-alloy machined spindles, friction welded seamlessly, and overall heat treating process 3.Axle stubs and brake hubs are all CZPT forging, ensure they are more powerful and better steady 4.Special clone-shape design on the axle-shoulders, lessening stress concentration and enhancing anti-fatigue performance 5.Unique design on axle stubs (with a precise declination angel at both ends) to minimize tire wear 6.National and industry standard compliant set components 7.National Automobile Monitor and Inspection Center certified axle shaft that undergoes over 1.2 million times of Fatigue testing and built to meet or exceed national industry standards.
3.German type bogie specifications:
Model
Bearings
Max. Capacity (T)
Brake (mm)
Track (mm)
Center Distance Of Brake Chamber (mm)
Axle Beam (mm)
Stud
P.C.D (mm)
Recommended Wheel
Total Length (mm)
Weight (kg)
FS-24A
33213 33118
24
420*200
1870
315
150*150*12
10*M22*1.5ISO
335
7.50V-20
1385
2040
FS-28A
33215 33119
28
420*200
1870
421
150*150*14
10*M22*1.5ISO
335
8.00V-20
1550
2490
FS-32A
32314 32222
32
420*200
1870
278
150*150*16
10*M22*1.5ISO
335
8.00V-20
1550
2490
We are a factory of Semi Trailer Axles and Suspensions. 1.max payload 24T 28T 32T for option 2.high quality and best price 3.certification:ISO9001,TS16949,SGS
4.Scope of our business: 1.axles (German type axle, American type axle, Spoke axle, Axle without brake) 2.Suspension (Bogie suspension, Spoke suspension, Mechanical suspension) 3.Landing gear (Outboard or inboard) 4.Fifth wheel (2” 3.5”) 5.King pin (2” 3.5”) 6.Other axles and related parts (Low bed axle, hub, rims, spring, drum…)
Any question, contact Claire
ZheJiang CZPT Co., Ltd
What Are Screw Shaft Threads?
A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
Coefficient of friction between the mating surfaces of a nut and a screw shaft
There are 2 types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition. The 2 types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction. In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications. The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.
Helix angle
In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are 2 types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw. A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in 2 stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle. High helix screws have large leads, sometimes up to 6 times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand. If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
Thread angle
The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871. Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function. Helix angle and thread angle are 2 different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages. Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.
Material
Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each 1 is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop. Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts. Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions. Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
Self-locking features
Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the 2 materials. One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer. A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw. Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.
Original CZPT Truck Spare Parts Secondary Box Spindle Washer 12JS160T-175717 For Heavy Truck
Part Name
Secondary Box Spindle Washer
Brand Name
Fast Gear
Part Number
12JS160T-175717
Application
Heavy Duty Truck
Mini Order
One Set/ Piece
Packing
Carton,Wooden Box, Pallet
Supply Ability
1
Mobile
Mobile(Standby):
Drive shaft type
The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are 3 main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
tube yoke
Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle. By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible. The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory. The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes. If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match. While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout. The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke. If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
end yoke
If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you. A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join 2 heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size. The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new 1 or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle. The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.
1.Material: CM490 or ASTM 1045 2. Process:Drop forging,heat-treatment,CNC machining all in-house
3.Surface Treatment : Anti-rust Oil
4. Package: wooden case
Our Advantage
1>Our joint venture partners are American Famous axle company AXLETEK,we have make a cooperation for 6 years.So we can supply stable and high quality brakes.
2>We have Researching and Development Department in Detroit,so we are also capable of developing products according drawing or samples to meet the special requirement of our customes.
3>We can supply 7 inch,10 inch,12 inch and 12.25 inch brakes for the moment.
4>All the parts for the brakes are produced by ourself,so we can supply our customer high quality products with resonable price.
5>We can also supply axle assemly.
Specification
Some product models
Model No.
Brake type
Wideness
Thickness
Voltage
Cylinder
Max. Load
B07E(AZ008)
Electric Brake
7
1 1/4
12
2,000 lb
B10E(AZ004)
Electric Brake
10
2 1/4
12
3,500 lb
B11E(AZ017)
Electric Brake
11
2
12
6,000 lb
B12E(AZ003)
Electric Brake
12
2
12
7,000 lb
B35E(AZ056)
Electric Brake
10
1 3/4
12
3,500 lb
B44E(AZ063)
Electric Brake
10
2 1/4
12
4,400 lb
B10EA(AZ571)
Electric Brake self-adjusting
10
2 1/4
12
3,500 lb
B11EA(AZ064)
Electric Brake self-adjusting
11
2
12
6,000 lb
B12EA(AZ571)
Electric Brake self-adjusting
12
2
12
7,000 lb
B35EA(AZ060)
Electric Brake self-adjusting
10
1 3/4
12
3,500 lb
B44EA(AZ057)
Electric Brake self-adjusting
10
2 1/4
12
4,400 lb
B10EAP(AZ037)
Electric Brake self-adjusting w/parking
10
2 1/4
12
3,500 lb
B12EAP(AZ036)
Electric Brake self-adjusting w/parking
12
2
12
7,000 lb
B07EP(AZ034)
Electric Brake with Parking lever
7
1 1/4
12
2,000 lb
B10EP(AZ013)
Electric Brake with Parking lever
10
2 1/4
12
3,500 lb
B12EP(AZ011)
Electric Brake with Parking lever
12
2
12
7,000 lb
B35EP(AZ061)
Electric Brake with Parking lever
10
1 3/4
12
3,500 lb
B44EP(AZ062)
Electric Brake with Parking lever
10
2 1/4
12
4,400 lb
B09M(AZ038)
Mechannical Brake
9
1 3/4
3,000 lb
B09H(AZ031)
Hydraulic Brake
9
1 3/4
Duo-servo
3,000 lb
B10H(AZ007)
Hydraulic Brake
10
2 1/4
Uni-servo
3,500 lb
B12H(AZ006)
Hydraulic Brake
12
2
Uni-servo
7,000 lb
B10HB(AZ012)
Hydraulic Brake free-backing
10
2 1/4
Uni-servo
3,500 lb
B12HB(AZ571)
Hydraulic Brake free-backing
12
2
Uni-servo
7,000 lb
B10HBP(AZ019)
Hydraulic Brake free-backing w/parking
10
2 1/4
Uni-servo
3,500 lb
B12HBP(AZ018)
Hydraulic Brake free-backing w/parking
12
2
Uni-servo
7,000 lb
B10HP(AZ026)
Hydraulic Brake with Parking lever
10
2 1/4
Uni-servo
3,500 lb
B12HP(AZ571)
Hydraulic Brake with Parking lever
12
2
Uni-servo
7,000 lb
B1208E(AZ001a)
Heavy duty Electric Brake
12 1/4
3 3/8
12
8,000 lb
B1210E(AZ001b)
Heavy duty Electric Brake
12 1/4
3 3/8
12
10,000 lb
B1212E(AZ002)
Heavy duty Electric Brake
12 1/4
5
12
12,000 lb
B1208EP(AZ035)
Heavy duty Electric Brake w/Parking
12 1/4
3 3/8
12
8,000 lb
B1210EP(AZ001c)
Heavy duty Electric Brake w/Parking
12 1/4
3 3/8
12
10,000 lb
B1210H(AZ571)
Heavy duty Hydraulic Brake
12 1/4
3 3/8
Duo-servo
10,000 lb
…to be continued. More trailer chassis parts-axle,hub,drum,caliper… are available too
Packaging & Shipping
Generally, in neutral white boxes and brown cartons or as ur requirements.
All our products would be offerd to you only after they passed a series of serous tests. We offer them to you with an easy heart because we know you will be satisfied and safe with our product.
Company Profile
Established in 2006, HangZhou Airui Brake System Co., LTD is a Sino-American joint venture. The American AXLE TEKNOLOGY LLC is a famous AXLE company, specializing in the design, development and manufacture of AXLE and its parts, and has rich experience in the development of brakes, drums, AXLE and other trailer parts. One of the largest bridge and spare parts suppliers in Europe.
The company has passed the national CCC certification, ISO9001, TS16949 quality system certification, North American Vehicle parts AMECA certification, Canadian Standards Association CSA certification, ECE certification, technology has reached the world’s advanced level, and obtained a number of technical patents, has been widely recognized by customers. Company factory area of 65,000 square meters, more than 500 employees, including more than 30 professional technical research and development personnel, equipped with the world’s leading laboratory, specializing in trailer, rv bridge, brake, brake drum, spring suspension, connector, casters and related parts production, development and sales in one.
Products are mainly exported to the United States, Canada, Australia and other countries and regions. Core products, electromagnetic brake, axle, electromagnet, and other wheel end trailer parts, annual output of 2 million sets, accounting for more than 90% of the domestic export of similar products market share, North America 40-50% market share.
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2006,sell to North America(67.00%),Oceania(20.00%),Domestic Market(6.00%),South America,Eastern Europe,Southeast Asia,Africa,Eastern Asia,Western Europe,Central America. There are total about 301-500 people in our office.
2. how can we guarantee quality? Always a pre-production sample before mass production; Always final Inspection before shipment;
3.what can you buy from us? Brake Assembly and Parts,Axle Assembly and Parts,Brake Pad,Brake Lining
4. why should you buy from us not from other suppliers? 1> be good at the formulation explore and develop,development team rank top 3 in China 2> huge sales department in America 3>with 8 years manufacture experience 4>300 acers factory 5>ISO/TS16949 and CSA certification 6>products sales over the world
5. what services can we provide? Accepted Delivery Terms: FOB,CFR,CIF,EXW; Accepted Payment Currency:USD,JPY; Accepted Payment Type: T/T,L/C,PayPal; Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
Screw Shaft Types
If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.
Machined screw shafts
Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids. For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance. Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well. In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
Ball screw nuts
If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft. When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw. The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction. The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
Threaded shank
Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank. In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing. The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well. The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.
Round head
A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project. A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice. Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look. Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
Self-locking mechanism
A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism. The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw. Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable. Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.
We can provide you with a variety of steel forgings, just your size or drawings. We are committed to forging, casting and die-casting parts, and we have many overseas customers. Our products include conveyor chain, crankshaft, gear, ball joint, traction ball, trailer parts, spindle, steering knuckle, wheel hub, nut, etc. 1) Material: carton steel, alloy steel, stainless steel 2) Friction press: 25ton ~ 1000ton 3) Industries involved: agriculture, engineering and automobile 4) Unit weight range: 0.1kg ~ 1000kg 5) Wall thickness requirements: minimum 3mm Why choose us Material: Alloy Steel/Carbon Steel Heat Treatment: Tempered and Quenched Size: 10mm-500mm Customized requirements are welcome! Origin: China FOB port: HangZhou Lead time: 15~45 Days Main export market: US, Australia, European countries, India,etc Standard: ISO Main equipment is 1000T/630T/400T/300T/160T forging machine, air hammer, heating furnace, rolling machine, tapping machine, blasting machine and so on. Our advantages 1 Quick response: all inquiries responded within 12 hours 2 Experience: reliable supplier & over 20 years in manufacturing rigging hardware, exported to over 50 countries 3 Timely delivery: from mold to samples within 10 days 4 Certification: CE, ISO, products test reports provided on request, control for each product 5 Strong ability for R&D 6 Transportation: close to HangZhou Port & Airport, providing great advantages to trade 7 Competitiveness: high-quality and the lowest ex-factory prices with a wide range of shipping ways 8 NO MOQ limit, customers’ special need is welcomed Our creed: better because of Specialization
Our have been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts The products materials have passed ISO9001 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy. The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes. we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6. Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter. Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field. Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples. With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look forward to your consultation and cooperation at any time and common prosperity development.
Q: Why choose Shengao product? A: We shengao have our own plant– HangZhou Shengao machinery Co., Ltd, therefore, we can surely promise the quality of every product and provide you comparable price.
Q: Do you provide OEM Service? A: Yes, we provide OEM Service.
Q: Do you provide customized forging parts? A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.
Q: What is your payment term? A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
Quality First, Price Best, Service Foremost! We assure you of ourbest services at all times!
If there’s anything we can help, please feel free to contact with us.
How to Replace the Drive Shaft
Several different functions in a vehicle are critical to its functioning, but the driveshaft is probably the part that needs to be understood the most. A damaged or damaged driveshaft can damage many other auto parts. This article will explain how this component works and some of the signs that it may need repair. This article is for the average person who wants to fix their car on their own but may not be familiar with mechanical repairs or even driveshaft mechanics. You can click the link below for more information.
Repair damaged driveshafts
If you own a car, you should know that the driveshaft is an integral part of the vehicle’s driveline. They ensure efficient transmission of power from the engine to the wheels and drive. However, if your driveshaft is damaged or cracked, your vehicle will not function properly. To keep your car safe and running at peak efficiency, you should have it repaired as soon as possible. Here are some simple steps to replace the drive shaft. First, diagnose the cause of the drive shaft damage. If your car is making unusual noises, the driveshaft may be damaged. This is because worn bushings and bearings support the drive shaft. Therefore, the rotation of the drive shaft is affected. The noise will be squeaks, dings or rattles. Once the problem has been diagnosed, it is time to repair the damaged drive shaft. Professionals can repair your driveshaft at relatively low cost. Costs vary depending on the type of drive shaft and its condition. Axle repairs can range from $300 to $1,000. Labor is usually only around $200. A simple repair can cost between $150 and $1700. You’ll save hundreds of dollars if you’re able to fix the problem yourself. You may need to spend a few more hours educating yourself about the problem before handing it over to a professional for proper diagnosis and repair. The cost of repairing a damaged driveshaft varies by model and manufacturer. It can cost as much as $2,000 depending on parts and labor. While labor costs can vary, parts and labor are typically around $70. On average, a damaged driveshaft repair costs between $400 and $600. However, these parts can be more expensive than that. If you don’t want to spend money on unnecessarily expensive repairs, you may need to pay a little more.
Learn how drive shafts work
While a car engine may be 1 of the most complex components in your vehicle, the driveshaft has an equally important job. The driveshaft transmits the power of the engine to the wheels, turning the wheels and making the vehicle move. Driveshaft torque refers to the force associated with rotational motion. Drive shafts must be able to withstand extreme conditions or they may break. Driveshafts are not designed to bend, so understanding how they work is critical to the proper functioning of the vehicle. The drive shaft includes many components. The CV connector is 1 of them. This is the last stop before the wheels spin. CV joints are also known as “doughnut” joints. The CV joint helps balance the load on the driveshaft, the final stop between the engine and the final drive assembly. Finally, the axle is a single rotating shaft that transmits power from the final drive assembly to the wheels. Different types of drive shafts have different numbers of joints. They transmit torque from the engine to the wheels and must accommodate differences in length and angle. The drive shaft of a front-wheel drive vehicle usually includes a connecting shaft, an inner constant velocity joint and an outer fixed joint. They also have anti-lock system rings and torsional dampers to help them run smoothly. This guide will help you understand the basics of driveshafts and keep your car in good shape. The CV joint is the heart of the driveshaft, it enables the wheels of the car to move at a constant speed. The connector also helps transmit power efficiently. You can learn more about CV joint driveshafts by looking at the top 3 driveshaft questions The U-joint on the intermediate shaft may be worn or damaged. Small deviations in these joints can cause slight vibrations and wobble. Over time, these vibrations can wear out drivetrain components, including U-joints and differential seals. Additional wear on the center support bearing is also expected. If your driveshaft is leaking oil, the next step is to check your transmission. The drive shaft is an important part of the car. They transmit power from the engine to the transmission. They also connect the axles and CV joints. When these components are in good condition, they transmit power to the wheels. If you find them loose or stuck, it can cause the vehicle to bounce. To ensure proper torque transfer, your car needs to stay on the road. While rough roads are normal, bumps and bumps are common.
Common signs of damaged driveshafts
If your vehicle vibrates heavily underneath, you may be dealing with a faulty propshaft. This issue limits your overall control of the vehicle and cannot be ignored. If you hear this noise frequently, the problem may be the cause and should be diagnosed as soon as possible. Here are some common symptoms of a damaged driveshaft. If you experience this noise while driving, you should have your vehicle inspected by a mechanic. A clanging sound can also be 1 of the signs of a damaged driveshaft. A ding may be a sign of a faulty U-joint or center bearing. This can also be a symptom of worn center bearings. To keep your vehicle safe and functioning properly, it is best to have your driveshaft inspected by a certified mechanic. This can prevent serious damage to your car. A worn drive shaft can cause difficulty turning, which can be a major safety issue. Fortunately, there are many ways to tell if your driveshaft needs service. The first thing you can do is check the u-joint itself. If it moves too much or too little in any direction, it probably means your driveshaft is faulty. Also, rust on the bearing cap seals may indicate a faulty drive shaft. The next time your car rattles, it might be time for a mechanic to check it out. Whether your vehicle has a manual or automatic transmission, the driveshaft plays an important role in your vehicle’s performance. When 1 or both driveshafts fail, it can make the vehicle unsafe or impossible to drive. Therefore, you should have your car inspected by a mechanic as soon as possible to prevent further problems. Your vehicle should also be regularly lubricated with grease and chain to prevent corrosion. This will prevent grease from escaping and causing dirt and grease to build up. Another common sign is a dirty driveshaft. Make sure your phone is free of debris and in good condition. Finally, make sure the driveshaft chain and cover are in place. In most cases, if you notice any of these common symptoms, your vehicle’s driveshaft should be replaced. Other signs of a damaged driveshaft include uneven wheel rotation, difficulty turning the car, and increased drag when trying to turn. A worn U-joint also inhibits the ability of the steering wheel to turn, making it more difficult to turn. Another sign of a faulty driveshaft is the shuddering noise the car makes when accelerating. Vehicles with damaged driveshafts should be inspected as soon as possible to avoid costly repairs.
1/2″ ,7/16″wheel studs and industry-standard races are included.
HT250/G3000 cast iron construction ensures a favorable friction coefficient for necessary stopping power.
Product Parameters
Dia.
Model No.
PCD
Bearings Outer
Bearing Outside Cup Outer
Bearings Inner
Bearing Outside Cup Inner
Loading Capacity
Brake Size
7″
HD-54522
5×4.5″(5×114.3)
L44649
L44610
L44649
L44610
2000lbs
7″x1.25″
9″
HD9X1.75
5×4.5″(5×114.3)
LM11949
LM11910
LM67048
LM67571
3000lbs
9″x1.75″
10″
HD2-5425
5×4.25″(5×107.9)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
10″
HD2-545
5×4.5″(5×114.3)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
10″
HD3-545
5×4.5″(5×114.3)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
10″
HD2-5475
5×4.75″(5×120.6)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
10″
HD2-550
5×5″(5×127)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
10″
HD2-555
5×5.5″(5×139.7)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
10″
HD-65535
6×5.5″(6×139.7)
L44649
L44610
L68149
L68111
3500lbs
10″x2.25″
12″
HD-240
5X257.05 spoke UTG
LM67048
LM67571
L68149
L68111
4000lbs
12″x2″
12″
HD-220
5×255.6 spoke UTG
LM67048
LM67571
L68149
L68111
4000lbs
12″x2″
12″
HD-174
5X257 spoke UTG
15123
15245
25580
25520
6000lbs
12″x2″
12″
HD2-655
6×5.5″(6×139.7)
15123
15245
25580
25520
5200lbs
12″x2″
12″
HD9-136
6×5.5″(6×139.7)
15123
15245
25580
25520
5200lbs
12″x2″
12″
HD2-865
8×6.5″(8×165.1)
14125A
14276
25580
25520
7000 lbs
12″x2″
12″
HD9-138
8×6.5″(8×165.1)
14125A
14276
25580
25520
7000 lbs
12″x2″
12.25″
HD-86580
8×6.5″(8×165.1)
57175
57120
25580
25520
8000lbs
12.25″x3.375″
12.25″
HD-86510
8×6.5″(8×165.1)
25580
25520
387A
382A
10000lbs
12.25″x3.375″
12.25″
HD-86512
8×6.5″(8×165.1)
28682
28622
3984
3920
12000lbs
12.25:x5″
12.25″
HD-044
8×6.5″(8×165.1)
25580
25520
387A
382A
12000lbs
12.25″x4″
9″
HT 5×4.25″
5×4.25″(5×107.95)
LM12749
LM12710
L68149
L68110
3000lbs
9″x1.75″
9″
FORD 5×4.5″
5×4.5″(5×114.3)
LM12749
LM12710
L68149
L68110
3000lbs
9″x1.75″
9″
HQ 5×4.75″
5×4.75″(5×120.65)
LM12749
LM12710
L68149
L68110
3000lbs
9″x1.75″
9″
LANDCRUISER 6×5.5″
6×5.5″(6×139.7)
LM12749
LM12710
L68149
L68110
3000lbs
9″x1.75″
10″
HT 5×4.25″
5×4.25″(5×107.95)
LM12749
LM12710
L68149
L68110
3500lbs
10″x2.25″
10″
FORD 5×4.5″
5×4.5″(5 x114.3)
LM12749
LM12710
L68149
L68110
3500lbs
10″x2.25″
10″
HQ 5×4.75″
5×4.75″(5×120.65)
LM12749
LM12710
L68149
L68110
3500lbs
10″x2.25″
10″
LANDCRUISER 6×5.5″
6×5.5″(6×139.7)
LM12749
LM12710
L68149
L68110
3500lbs
10″x2.25″
Packaging & Shipping
Our Advantages
Company Profile
HangZhou Tsingleader Industry Co., Ltd. is located in the beautiful HangZhou city. We specialize in the production of trailer parts, axle and transmission of engineering machinery and special engineering and agricultural machinery. Over the past years, Tsingleader Industry has invested 4 manufacturing plants in China. Following the principle of “quality assurance, abiding by the contract, reciprocity, mutual benefit and first-class services”, we have won the trust from our clients both at home and abroad. Our annual sales amount reaches USD 5 million and our products have been exported to North and South America, Europe ,Africa,South Asia and the Middle East. We sincerely hope to become your earnest business partner and your contact will be warmly welcomed.
How to Calculate the Diameter of a Worm Gear
In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.
Duplex worm gear
A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears. The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds. Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width. The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process. When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or 1 with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.
Single-throated worm gear
Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft. Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires 2 shafts, 1 for each worm gear. Both styles are efficient in high-torque applications. Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor. In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running. A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the 2 worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.
Undercut worm gear
Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load. The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation. A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom. The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from 1 direction to another. The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.
Analysis of worm shaft deflection
To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones. We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter. We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of 4 stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design. Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.
Advantages: 1. With hydraulic automatic feeding device, elevated drilling efficiency. 2. The holding mechanism with upper spherical jaws is used as substitute for chuck. The rod can be replaced without shutdown. 3. Centralized handles, easy operation, safe and reliable. 4. The drilling machine, pump and diesel engine are installed on a common base frame in order to have a compact structure and occupy small field area. 5 lightweight, high detachability, easy transportation and suitable for the operations in plains or mountain areas.
Related Products
Company Profile
Glorytek Industry (ZheJiang )Co.,Ltd.,
located in ZheJiang ,China, is an integrated corporation specialized in manufacturing and exporting top quality drilling equipment and drilling parts for decades. We are supported and assisted by a highly experienced team of designers and engineers that enable us to complete all the assigned projects successfully as per the specified requirement from our clients.
Our products are widely used in the scope of mining, water well drilling and exploration, anchor grouting project, side slope protection engineering, oil and gas engineering,underwater rock drilling & blasting operations of seaport channel, hydropower project, national defense projects ect.
Customer Photos
Certifications
Latest Exhibition
After-sale Warranty
Warranty of Core Drilling Rig: (1)Within the period of the first year after delivery, the main parts of GL- IIA Trailer Mounted Drilling Rig are guaranteed to be supplied free of charge once the problem caused by the quality issue. (2) Service at working site: If need, our technical engineer can be dispatched to the working site for technical service, but the expense of ticket, accommodation, diet, service charge shall be on buyer’s account. (3)Timely after-sale assistance shall be provided all the time.
FAQ
Q: Are you original manufacturer or trading company? A: We are an integrated corporation specialized in manufacturing and exporting.
Q: Can you supply related drilling tools? A: Yes, we can supply full set of drilling tools, such as drill pipe, tricone bit, PDC bit, drag bit, DTH hammer and bit. Moreover, we have drilling equipments like mud pump, air compressor, etc. as well.
Q: Which payment terms can you accept? A: Normally we prefer 30% advance payment after purchase order by T/T, 70% remaining payment before shipping by T/T.
Q: How is your delivery time? A: This will depend on your purchasing quantity. Normally we can deliver within 30days.
Q: How can you ensure the quality? A: We have our professional QC and all the products will be strict inspection and testing for every order before shipping out.
Contact Us
Jane Cheng Sales Representative
Glorytek Industry ( ZheJiang ) Co., Ltd. Address:No.B-2507, Xihu (West Lake) Dis.WeiCheng, GuanZhuang,Chao Yang District, ZheJiang , China. Website: glorytek
Standard Length Splined Shafts
Standard Length Splined Shafts are made from Mild Steel and are perfect for most repair jobs, custom machinery building, and many other applications. All stock splined shafts are 2-3/4 inches in length, and full splines are available in any length, with additional materials and working lengths available upon request and quotation. CZPT Manufacturing Company is proud to offer these standard length shafts.
Disc brake mounting interfaces that are splined
There are 2 common disc brake mounting interfaces, splined and center lock. Disc brakes with splined interfaces are more common. They are usually easier to install. The center lock system requires a tool to remove the locking ring on the disc hub. Six-bolt rotors are easier to install and require only 6 bolts. The center lock system is commonly used with performance road bikes. Post mount disc brakes require a post mount adapter, while flat mount disc brakes do not. Post mount adapters are more common and are used for carbon mountain bikes, while flat mount interfaces are becoming the norm on road and gravel bikes. All disc brake adapters are adjustable for rotor size, though. Road bikes usually use 160mm rotors while mountain bikes use rotors that are 180mm or 200mm.
Disc brake mounting interfaces that are helical splined
A helical splined disc brake mounting interface is designed with a splined connection between the hub and brake disc. This splined connection allows for a relatively large amount of radial and rotational displacement between the disc and hub. A loosely splined interface can cause a rattling noise due to the movement of the disc in relation to the hub. The splines on the brake disc and hub are connected via an air gap. The air gap helps reduce heat conduction from the brake disc to the hub. The present invention addresses problems of noise, heat, and retraction of brake discs at the release of the brake. It also addresses issues with skewing and dragging. If you’re unsure whether this type of mounting interface is right for you, consult your mechanic. Disc brake mounting interfaces that are helix-splined may be used in conjunction with other components of a wheel. They are particularly useful in disc brake mounting interfaces for hub-to-hub assemblies. The spacer elements, which are preferably located circumferentially, provide substantially the same function no matter how the brake disc rotates. Preferably, 3 spacer elements are located around the brake disc. Each of these spacer elements has equal clearance between the splines of the brake disc and the hub. Spacer elements 6 include a helical spring portion 6.1 and extensions in tangential directions that terminate in hooks 6.4. These hooks abut against the brake disc 1 in both directions. The helical spring portion 5.1 and 6.1 have stiffness enough to absorb radial impacts. The spacer elements are arranged around the circumference of the intermeshing zone. A helical splined disc mount includes a stabilizing element formed as a helical spring. The helical spring extends to the disc’s splines and teeth. The ends of the extension extend in opposite directions, while brackets at each end engage with the disc’s splines and teeth. This stabilizing element is positioned axially over the disc’s width. Helical splined disc brake mounting interfaces are popular in bicycles and road bicycles. They’re a reliable, durable way to mount your brakes. Splines are widely used in aerospace, and have a higher fatigue life and reliability. The interfaces between the splined disc brake and BB spindle are made from aluminum and acetate. As the splined hub mounts the disc in a helical fashion, the spring wire and disc 2 will be positioned in close contact. As the spring wire contacts the disc, it creates friction forces that are evenly distributed throughout the disc. This allows for a wide range of axial motion. Disc brake mounting interfaces that are helical splined have higher strength and stiffness than their counterparts. Disc brake mounting interfaces that are helically splined can have a wide range of splined surfaces. The splined surfaces are the most common type of disc brake mounting interfaces. They are typically made of stainless steel or aluminum and can be used for a variety of applications. However, a splined disc mount will not support a disc with an oversized brake caliper.
Trailer parts to suit a complete axle rebuild or partial replacement.
Hub kits to fit on a new or existing trailer axle
Hub and stub kits that also include a weld on stub axle
Braked or non braked hubs, disc brakes or drum brakes to suit a range of applications
Wireless trailer brake controller systems
Non-braked hubs and braked hub options
Comprehensive spare parts, such as brake pads, stub axles, seal kits etc
HangZhou CZPT Machinery Co., Ltd is a professional manufacturer of trailer parts in HangZhou, ZHangZhoug Province, China since 2016.
We can produce many trailer parts & accessories as follows: Towbars, axles, brake drums, hubs, brake disc, bearings, springs and springs and suspension kits, couplings, mudguards, U-Bolts, Jockey Wheels, keel rollers and brackets, wobble roller, wheel spacer, equalizers and all accessories related to trailers.
If you can send me the drawings or specifications of the trailer parts, mechanical parts and wheels, we can give you our price.
Q1: Do you have factory? A: Yes, we have our own factory, own engineers, we can meet custom’s unique requirement.
Q2: Can I have a sample order? A: Yes, welcome sample order to test and check quality. Mixed samples are acceptable.
Q3: It’s OK to print my logo on your product? A: Yes, we can according to your exact requirement.
Q4:How do you ship the goods and how long does it take arrive? A: We usually shipped by DHL, UPS, FedEx, it usually takes 3-5 days to arrive. Airline and sea shipping also optional.
Q5: What is your advantages? A: We are professional supplier for more than 10 years, we always put the quality and price at the first place. At the same time, our products are exported to various countries, we have full experience to solve thorny problems.
If you want to know about our products and us, welcome to enquiry and email me.thanks
1-Welcome OEM
You can use your own brands or ours, if you use our brand, our professional team will help you design the packing.
2-Our service
You inquiry related to our products or prices will be replied in 24 hours.
Well-trained and experienced staffs to answer all your enquirys in fluent English.
Protection of your sales area, ideas of your design and all your private information.
We have a QC team, every product will be checked by them before packed.
3-Welcome to visit
When you come to our company visit us, we will arrange a car for picking up and help you book hotel. If you want to visit the local scenic spot, our colleague will accompany you.
4-Warranty
Customer should be provide the video and the pictures for the problem products.
Products returned within the warranty period must bear product number & date code.
5-After service
In production and after delivery, we will track on time and tell you goods situation.
When the goods arrived, if you find any design and quality questions, or difference from your samples, please feel free to contact us, we will find the question and solve it with you.
When your axle needs to be replaced
If you’re wondering when your axle needs to be replaced, you should be aware of these signs first. A damaged axle is usually a sign that your car is out of balance. To tell if the axle needs to be replaced, listen for the strange noise the wheels make as they move. A rhythmic popping sound when you hit bumps or turns indicates that your axle needs to be replaced. If this sounds familiar, you should visit a mechanic.
Symptoms of a broken shaft
You may notice a clicking or clanking sound from the rear of the vehicle. The vibrations you feel while driving may also indicate damaged axles. In severe cases, your car may lose control, resulting in a crash. If you experience these symptoms, it’s time to visit your auto repair shop. For just a few hundred dollars, you can get your car back on the road, and you don’t have to worry about driving. Often, damaged axles can be caused by a variety of causes, including poor shock or load bearing bearings. Other causes of axle problems can be an overloaded vehicle, potholes, or a car accident. A bad axle can also cause vibrations and power transmission failures while driving. A damaged axle can also be the result of hitting a curb or pothole. When shaft damage is the cause of these symptoms, it must be repaired immediately. If your car’s front axle is bent, you may need to replace them at the same time. In this case, you need to remove all tires from the car, separate the driveshaft from the transmission, and remove the axle. Be sure to double check the alignment to make sure everything is ok. Your insurance may cover the cost of repairs, but you may need to pay a deductible before getting coverage. Axle damage is a common cause of vehicle instability. Axles are key components of a car that transmit power from the engine to the wheels. If it breaks, your vehicle will not be able to drive without a working axle. Symptoms of damaged axles can include high-speed vibrations or crashes that can shake the entire car. When it breaks down, your vehicle won’t be able to carry the weight of your vehicle, so it’s important to get your car repaired as soon as possible. When your axle is damaged, the wheels will not turn properly, causing the vehicle to crash. When your car has these problems, the brakes won’t work properly and can make your car unstable. The wheels also won’t line up properly, which can cause the brakes to fail. Also, a damaged axle can cause the brakes to become sluggish and sensitive. In addition to the obvious signs, you can also experience the sound of metal rubbing against metal.
Types of car axles
When you’re shopping for a new or used car, it’s important to know that there are different types of axles. Knowing the year, make, model, trim and body type will help you determine the type you need. For easy purchasing, you can also visit My Auto Shop and fill out the vehicle information checklist. You can also read about drivetrains and braking systems. After mastering the basic information of the vehicle, you can purchase the axle assembly. There are 2 basic types of automotive axles: short axles and drive axles. The axle is the suspension system of the vehicle. They carry the drive torque of the engine and distribute the weight throughout the vehicle. While short shafts have the advantage of simpler maintenance, dead shafts are more difficult to repair. They’re also less flexible, which means they need to be durable enough to withstand harsh conditions. Axles can be 1 of 3 basic types, depending on the weight and required force. Semi-floating shafts have a bearing in the sleeve. They attach to the wheel and spin to generate torque. Semi-pontoons are common in light pickup trucks and medium-duty vehicles. They are not as effective as floating axles, but still provide a solid foundation for wheel alignment. To keep the wheels aligned, these axles are an important part of the car. The front axle is the largest of the 3 and can handle road shocks. It consists of 4 main parts: stub shaft, beam, universal pin and track rod. The front axle is also very important as it helps with steering and handling road shocks. The front axle should be strong and durable, as the front axle is most susceptible to road shocks. Cars use 2 types of axles: live and dead. Live axles connect to the wheels and drive the vehicle. Dead axles do not drive the wheels and support the vehicle. Those with 2 wheels have live axles. Heavy trucks and trailers use 3 or more. The number of axles varies according to the weight and load of the vehicle. This will affect which type of axle you need.
life expectancy
There are a few things to keep in mind when determining the life expectancy of an automotive axle. First, you should check for any signs of wear. A common sign is rust. If your vehicle is often driven in snow and ice, you may need to replace the axle. Also, you should listen for strange sounds from the wheels, such as rhythmic thumping. Depending on the type of axle, your car may have an average lifespan of 70,000 miles. However, if you have an older car, the CV axles probably won’t last 5 years. In this case, you may wish to postpone the inspection. This way, you can save money on repairs. However, the next step is to replace the faulty CV shaft. This process can take anywhere from 1 hour to 3 hours. Weaker axles will eventually break. If it were weakened, it would compromise the steering suspension, putting other road users at risk. Fortunately, proper maintenance will help extend the life of your axle. Here are some tips for extending its lifespan. A good rule of thumb is to never go over speed bumps. This will cause sudden breakage, possibly resulting in a car accident. To prolong the life of your vehicle’s axles, follow these tips. Another thing to check is the CV connector. If loose, it can cause vibration or even breakage if not controlled. Loose axles can damage the body, suspension and differential. To make matters worse, the guard on the CV joint could tear prematurely, causing the shaft to come loose. Poor CV connections can damage the differential or transmission if left unchecked. So if you want to maximize the life expectancy of your car’s axles, consider getting them serviced as soon as possible.
The cost of repairing a damaged axle
A damaged axle may need repair as it is responsible for transferring power from the engine to the wheels. A damaged axle can cause a crash or even loss of control. Repairing an axle is much simpler than dealing with an accident. However, damaged axles can cost hundreds of dollars or more. Therefore, it is important to know what to do if you suspect that your axle may have a damaged component. When your car needs to be replaced or repaired, you should seek the help of a professional mechanic to keep your car safe. You can save a lot of money by contacting a local mechanic who will provide the parts and labor needed to repair the axle. Also, you can avoid accidents by fixing your car as soon as possible. While axles can be expensive, they can last for many years. The cost of repairing a damaged axle depends on the amount of repairs required and the vehicle you are driving. Prices range from $300 to $1,000, depending on the car and its age. In most cases, it will cost you less than $200 if you know how to fix a damaged axle. For those without DIY auto repair experience, a new axle can cost as little as $500. A damaged axle is a dangerous part of driving. Fortunately, there are several affordable ways to repair damaged axles. Choosing a mechanic who specializes in this type of repair is critical. They will assess the damage and decide whether to replace or repair the part. In addition to this, they will also road test your car after completing the repairs. If you are unsure about repair procedures or costs, call a mechanic.
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How to Identify a Faulty Drive Shaft
The most common problems associated with automotive driveshafts include clicking and rubbing noises. While driving, the noise from the driver’s seat is often noticeable. An experienced auto mechanic can easily identify whether the sound is coming from both sides or from 1 side. If you notice any of these signs, it’s time to send your car in for a proper diagnosis. Here’s a guide to determining if your car’s driveshaft is faulty:
Symptoms of Driveshaft Failure
If you’re having trouble turning your car, it’s time to check your vehicle’s driveshaft. A bad driveshaft can limit the overall control of your car, and you should fix it as soon as possible to avoid further problems. Other symptoms of a propshaft failure include strange noises from under the vehicle and difficulty shifting gears. Squeaking from under the vehicle is another sign of a faulty driveshaft. If your driveshaft fails, your car will stop. Although the engine will still run, the wheels will not turn. You may hear strange noises from under the vehicle, but this is a rare symptom of a propshaft failure. However, you will have plenty of time to fix the problem. If you don’t hear any noise, the problem is not affecting your vehicle’s ability to move. The most obvious signs of a driveshaft failure are dull sounds, squeaks or vibrations. If the drive shaft is unbalanced, it is likely to damage the transmission. It will require a trailer to remove it from your vehicle. Apart from that, it can also affect your car’s performance and require repairs. So if you hear these signs in your car, be sure to have it checked by a mechanic right away.
Drive shaft assembly
When designing a propshaft, the design should be based on the torque required to drive the vehicle. When this torque is too high, it can cause irreversible failure of the drive shaft. Therefore, a good drive shaft design should have a long service life. Here are some tips to help you design a good driveshaft. Some of the main components of the driveshaft are listed below. Snap Ring: The snap ring is a removable part that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a series of ridges that fit into the grooves of the mating piece. The bearing cup assembly consists of a shaft and end fittings. U-joint: U-joint is required due to the angular displacement between the T-shaped housing and the pinion. This angle is especially large in raised 4x4s. The design of the U-joint must guarantee a constant rotational speed. Proper driveshaft design must account for the difference in angular velocity between the shafts. The T-bracket and output shaft are attached to the bearing caps at both ends.
U-joint
Your vehicle has a set of U-joints on the driveshaft. If your vehicle needs to be replaced, you can do it yourself. You will need a hammer, ratchet and socket. In order to remove the U-joint, you must first remove the bearing cup. In some cases you will need to use a hammer to remove the bearing cup, you should be careful as you don’t want to damage the drive shaft. If you cannot remove the bearing cup, you can also use a vise to press it out. There are 2 types of U-joints. One is held by a yoke and the other is held by a c-clamp. A full ring is safer and ideal for vehicles that are often used off-road. In some cases, a full circle can be used to repair a c-clamp u-joint. In addition to excessive torque, extreme loads and improper lubrication are common causes of U-joint failure. The U-joint on the driveshaft can also be damaged if the engine is modified. If you are driving a vehicle with a heavily modified engine, it is not enough to replace the OE U-joint. In this case, it is important to take the time to properly lubricate these components as needed to keep them functional.
tube yoke
QU40866 Tube Yoke is a common replacement for damaged or damaged driveshaft tubes. They are desirably made of a metallic material, such as an aluminum alloy, and include a hollow portion with a lug structure at 1 end. Tube yokes can be manufactured using a variety of methods, including casting and forging. A common method involves drawing solid elements and machining them into the final shape. The resulting components are less expensive to produce, especially when compared to other forms. The tube fork has a connection point to the driveshaft tube. The lug structure provides attachment points for the gimbal. Typically, the driveshaft tube is 5 inches in diameter and the lug structure is 4 inches in diameter. The lug structure also serves as a mounting point for the drive shaft. Once installed, Tube Yoke is easy to maintain. There are 2 types of lug structures: 1 is forged tube yoke and the other is welded. Heavy-duty series drive shafts use bearing plates to secure the yoke to the U-joint. All other dimensions are secured with external snap rings. Yokes are usually machined to accept U-bolts. For some applications, grease fittings are used. This attachment is more suitable for off-road vehicles and performance vehicles.
end yoke
The end yoke of the drive shaft is an integral part of the drive train. Choosing a high-quality end yoke will help ensure long-term operation and prevent premature failure. Pat’s Driveline offers a complete line of automotive end yokes for power take-offs, differentials and auxiliary equipment. They can also measure your existing parts and provide you with high quality replacements. A U-bolt is an industrial fastener with threaded legs. When used on a driveshaft, it provides greater stability in unstable terrain. You can purchase a U-bolt kit to secure the pinion carrier to the drive shaft. U-bolts also come with lock washers and nuts. Performance cars and off-road vehicles often use this type of attachment. But before you install it, you have to make sure the yoke is machined to accept it. End yokes can be made of aluminum or steel and are designed to provide strength. It also offers special bolt styles for various applications. CZPT’s drivetrain is also stocked with a full line of automotive flange yokes. The company also produces custom flanged yokes for many popular brands. Since the company has a comprehensive line of replacement flange yokes, it can help you transform your drivetrain from non-serviceable to serviceable.
bushing
The first step in repairing or replacing an automotive driveshaft is to replace worn or damaged bushings. These bushings are located inside the drive shaft to provide a smooth, safe ride. The shaft rotates in a rubber sleeve. If a bushing needs to be replaced, you should first check the manual for recommendations. Some of these components may also need to be replaced, such as the clutch or swingarm.