Product Description
Products
Name:
Step-Deck Trailer High Strength Drop Forging Replacement Forged Alloy Steel Trailer Axle
Material:
42CrMo
Weight:
From 0.2kg to 10kg
Packing:
Wooden case
Min Order:
1000pcs
Customization:
Customized production is available based on your drawings or sample.
Company Name: HiHangZhou Precision Forging Technology Co., Ltd.
Process | Die Forging | |||||||||||||
Material | Stainless Steel, Carbon Steel, Alloy Steel | |||||||||||||
Weight | 0.1Kg~20Kg | |||||||||||||
Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |||||||||||||
Testing instrument | composition testing | Spectrometer, Metallographic microscope | ||||||||||||
Performance testing | Hardness tester, Tensile testing machine | |||||||||||||
Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |||||||||||||
Thread Gauge , Height Gauge | ||||||||||||||
Roughness | Ra1.6~Ra6.3 | |||||||||||||
Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |||||||||||||
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||||||||||||||
Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |||||||||||||
Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |||||||||||||
60000T / Years | ||||||||||||||
Lead Time | Normally 30 – 45 Days. | |||||||||||||
Payment Terms | T/T , L/C | |||||||||||||
Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |||||||||||||
Certification | ISO9001:2008, IATF16949:2016 |
HiHangZhou Precision Forging Technology Co., Ltd.
Quality control is a crucial aspect of our production process. Here is an overview of our quality control procedures:
- Incoming raw materials are analyzed using a metallographic microscope to ensure they meet production requirements.
- During production, our QC staff conducts timely sampling to ensure products are defect-free and address any quality issues.
- Our final step involves using a magnetic particle flaw detector to detect hidden defects in metal parts.
- All finished metal parts undergo mechanical performance tests, size measurements, and 100% manual surface inspection in our laboratory.
Below are pictures of the relevant testing equipment:
Welcome to HiHangZhou Precision Forging Technology Co., Ltd.
At HiHangZhou, we adhere to strict quality standards in our Quality Management System Control. Our production site follows ISO9001 and TS16949 quality standards, ensuring the highest level of quality in our products. Additionally, we implement 5S lean production management to optimize efficiency on the production site.
Choose HiHangZhou for precision forging technology you can trust.
Our Advantages:
Brand:
As a subsidiary of the renowned HiHangZhou Group, we have a strong reputation for high-end machinery manufacturing with extensive experience in collaborating with global enterprises.
Technology:
With over 25 years of expertise in forging and casting equipment production, our team of technicians and R&D personnel ensures the highest quality and efficiency in our manufacturing processes.
Service:
We offer custom and standard manufacturing services with a focus on quality, timely delivery, and effective communication throughout the process.
Culture:
Our unique corporate culture fosters individual potential and contributes to the sustainable development of our company.
Social Responsibility:
We are committed to low-carbon environmental protection, energy-saving production, and emission reduction, setting a benchmark for responsible manufacturing practices in our region.
Company Culture
Our Vision
To become 1 of the leading companies.
Our Mission
To become a platform for employees to realize their dreams.
To become a transforming and upgrading pacemaker of Chinese enterprises.
To set national brands with pride.
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.
Values
Improvement is innovation, everyone can innovate.
Innovation inspired and failures tolerated.
Frequently Asked Questions
- Q: Are you a trading company or a manufacturer?
A: We are a manufacturer specializing in forging products, casting products, and machining capabilities. - Q: What series products do you offer?
A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries. - Q: Do you provide samples? Is it free?
A: Yes, we offer samples with customers providing a freight pay-by-account number for cooperation. - Q: Is OEM available?
A: Yes, we offer OEM services. - Q: What’s your quality guarantee?
A: We prioritize continuous improvement in product quality with strict control measures and certifications like ISO/TS16949 and SGS. - Q: How about the Packing?
A: We typically use iron boxes or wooden cases, customizable based on customer preferences. - Q: What is your minimum order quantity?
A: Minimum order quantity varies based on product features such as material, weight, and construction. - Q: What is the lead time?
A: Lead time depends on new die or mold creation, typically within 30-45 days for samples and large batch production. - Q: What payment methods do you accept?
A: We accept payment via T/T or L/C with a 30% deposit in advance and 70% balance against the copy of B/L.
Certification
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Processing Object: | Metal |
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Molding Style: | Forging |
Molding Technics: | Pressure Casting |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the signs that indicate a need for trailer spindle replacement or maintenance, and how can they be diagnosed?
Proper maintenance and timely replacement of trailer spindles are essential for safe towing. Here’s a detailed explanation of the signs that indicate a need for spindle replacement or maintenance and how they can be diagnosed:
- 1. Excessive Play or Movement: If you notice excessive play or movement in the trailer wheels when jacked up or during towing, it may indicate worn-out or damaged spindles. To diagnose this, you can grasp the tire at the top and bottom and try to wiggle it. Excessive movement or play indicates a potential issue with the spindles that requires inspection and possible replacement.
- 2. Abnormal Noises: Unusual noises, such as grinding, squeaking, or rumbling sounds, coming from the trailer wheels while in motion can be a sign of spindle problems. These noises may indicate worn-out bearings, insufficient lubrication, or misaligned spindles. To diagnose the issue, you can listen for any unusual noises while towing or rotating the trailer wheels by hand. If abnormal sounds are present, it is recommended to inspect the spindles and bearings for damage or wear.
- 3. Irregular Tire Wear: Pay attention to the tire wear patterns on the trailer. If you notice uneven or abnormal tire wear, such as cupping, feathering, or bald spots, it could be an indication of misaligned or damaged spindles. To diagnose this, visually inspect the tires for any signs of uneven wear and check for any underlying issues with the spindles or suspension system.
- 4. Excessive Heat: Overheating of the trailer spindles can be a sign of bearing or lubrication problems. If you feel excessive heat when touching the spindle after a tow, it may indicate inadequate lubrication, worn-out bearings, or other issues. To diagnose this, carefully touch the spindles after towing and check for any unusual heat levels. If the spindles feel excessively hot, it is advisable to inspect and address the cause promptly.
- 5. Leaking or Contaminated Grease: Grease leakage or contamination around the spindle area can indicate a problem with the bearings or the spindle seal. Inspect the spindles for any signs of grease leaks or contamination. Excessive grease buildup or the presence of water or debris in the grease may indicate a need for spindle maintenance or bearing replacement.
- 6. Visual Inspection: Regular visual inspection of the spindles is crucial for identifying any visible signs of damage, corrosion, or wear. Look for cracks, fractures, or deformities in the spindle structure. Inspect the spindle surface for signs of rust or corrosion that can weaken the spindle’s integrity. Additionally, check for any loose or missing components, such as nuts or bolts, that secure the spindle to the trailer frame.
- 7. Professional Inspection: If you are uncertain about the condition of the trailer spindles or if you notice any of the aforementioned signs, it is advisable to seek a professional inspection. A qualified mechanic or trailer specialist can perform a thorough examination of the spindles, bearings, and associated components to accurately diagnose any issues and recommend appropriate maintenance or replacement.
Proactive monitoring, regular inspection, and prompt diagnosis of any signs indicating a need for trailer spindle replacement or maintenance are crucial for maintaining safe towing conditions. It is important to address spindle issues promptly to prevent further damage, ensure optimal performance, and minimize the risk of accidents or failures during towing.
What maintenance practices are recommended for trailer spindles to ensure optimal functionality?
Proper maintenance of trailer spindles is essential to ensure their optimal functionality and extend their lifespan. Here are some recommended maintenance practices:
- Regular Inspections: Conduct regular visual inspections of the trailer spindles to check for any signs of damage, wear, or corrosion. Look for cracks, bends, or excessive rust that may compromise the spindle’s integrity. Inspect the spindle nuts, bearings, and seals for proper alignment and condition.
- Lubrication: Proper lubrication is crucial for smooth spindle operation and minimizing friction. Follow the manufacturer’s recommendations for lubrication intervals and use a high-quality grease suitable for trailer spindles. Apply grease to the bearings and spindle surfaces as per the instructions, ensuring even distribution.
- Bearing Maintenance: Inspect and repack the wheel bearings regularly to prevent overheating and premature wear. Clean the bearings and races thoroughly, remove old grease, and repack them with fresh grease. Replace worn or damaged bearings promptly to avoid potential failures.
- Seal Inspection: Check the condition of the spindle seals to ensure they provide adequate protection against dirt, water, and contaminants. Replace damaged or worn seals to maintain proper lubrication and prevent moisture ingress, which can lead to bearing damage.
- Torque Checks: Periodically check and adjust the torque of the spindle nuts to ensure proper bearing adjustment. Follow the manufacturer’s specifications for the recommended torque values and tightening sequence. Over-tightened or loose spindle nuts can lead to bearing damage and compromised spindle performance.
- Brake System Maintenance: If the trailer has brake spindles, inspect and maintain the brake system components as per the manufacturer’s recommendations. Check the brake pads, calipers, and brake lines for wear, damage, or leaks. Keep the braking system clean and adjust the brakes as necessary for optimal stopping performance.
- Protection from Environmental Elements: Protect the spindles from harsh environmental conditions, such as excessive moisture, saltwater, or chemicals. If the trailer is exposed to these elements, consider using protective coatings or covers to minimize corrosion and damage.
- Professional Servicing: For complex maintenance tasks or if you’re unsure about any specific maintenance procedure, it’s recommended to seek professional servicing. Trained technicians can perform comprehensive inspections, bearing replacements, or other specialized maintenance tasks to ensure the optimal functionality of the trailer spindles.
Following these maintenance practices will help ensure the optimal functionality and longevity of trailer spindles. Regular inspections, proper lubrication, bearing maintenance, seal inspections, torque checks, brake system maintenance, protection from environmental elements, and professional servicing when needed are all important steps in maintaining trailer spindles in good working condition.
Remember to consult the trailer manufacturer’s guidelines and recommendations for specific maintenance requirements and intervals based on the spindle type and trailer model.
Can you describe the factors to consider when selecting trailer spindles for specific applications?
When selecting trailer spindles for specific applications, several factors should be taken into consideration. Here’s a detailed explanation of the factors to consider:
- Trailer Type and Purpose:
The type of trailer and its intended purpose play a significant role in determining the appropriate spindles. Different trailers, such as utility trailers, boat trailers, RV trailers, or horse trailers, have varying weight capacities, load requirements, and operating conditions. Understanding the specific trailer type and purpose helps in selecting spindles that can handle the expected loads and provide optimal stability.
- Load Capacity:
The load capacity of the trailer is a crucial consideration when selecting spindles. It is important to determine the maximum weight the trailer will carry, including the weight of the cargo or equipment. Spindles must be chosen to accommodate the expected load capacity to ensure safe and reliable operation.
- Wheel Size and Configuration:
The size and configuration of the trailer wheels are important factors in spindle selection. The spindle should be compatible with the wheel hub assembly and match the wheel bolt pattern. Additionally, the spindle may need to accommodate specific wheel sizes or tire configurations, especially in trailers where different wheel sizes are used.
- Environmental Factors:
The operating environment of the trailer should be considered when selecting spindles. For trailers exposed to corrosive environments, such as boat trailers used in saltwater, spindles with corrosion-resistant coatings or materials should be chosen to ensure durability and longevity.
- Compatibility with Axle and Suspension:
The spindle should be compatible with the trailer’s axle and suspension system. Consideration should be given to the type of axle (leaf spring, torsion, etc.) and the suspension configuration to ensure proper fit and functionality. The spindle should work in conjunction with the axle and suspension system to provide optimal stability and performance.
- Manufacturer Recommendations:
It is important to consult the trailer manufacturer’s recommendations or specifications when selecting spindles. The manufacturer’s guidelines provide valuable information about the appropriate spindle type, size, and other factors specific to the trailer model. Following the manufacturer’s recommendations helps ensure compatibility and adherence to safety standards.
- Regulatory Requirements:
Depending on the region and specific trailer application, there may be regulatory requirements or standards that dictate the selection of spindles. It is essential to be aware of and comply with these regulations to ensure legal operation and safety compliance.
- Expert Advice:
When in doubt or faced with unique trailer requirements, seeking expert advice from trailer manufacturers, suppliers, or industry professionals is recommended. They can provide valuable insights and recommendations based on their expertise and experience.
In summary, when selecting trailer spindles for specific applications, it is important to consider factors such as the trailer type and purpose, load capacity, wheel size and configuration, environmental factors, compatibility with axle and suspension, manufacturer recommendations, regulatory requirements, and seek expert advice when needed. Taking these factors into account ensures the appropriate selection of spindles that can handle the load, provide stability, and meet the specific requirements of the trailer and its intended use.
editor by CX 2024-03-29